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- All-in-One ALI M6117C Single-Chip Processor: Combines a 386SX-compatible CPU core, memory controller, and peripheral interfaces into a single low-power chip, reducing component count and improving reliability.
- Low Power Consumption: Optimized for embedded and industrial environments where energy efficiency and thermal management are critical.
- Integrated 2MB DRAM: Onboard memory provides sufficient capacity for real-time control, data acquisition, and lightweight embedded operating systems.
- PC/104 Form Factor: Compact 95 mm × 90 mm board size, fully compliant with PC/104 mechanical and electrical standards, enabling stackable modular system design.
- Dallas Real-Time Clock (RTC): Maintains accurate timekeeping even during power loss, essential for time-stamped data logging and scheduling tasks.
- Hardware Watchdog Timer: Ensures system reliability by automatically resetting the CPU in case of software lock-up or system failure.
- Industrial-Grade Design: Rugged construction suitable for harsh environments, with extended temperature tolerance and vibration resistance typical of PC/104 modules.
- Legacy Compatibility: Supports DOS, early Windows, and embedded operating systems compatible with x86 386SX architecture.
- Compact and Self-Contained: Integrates CPU, memory, and essential I/O control on a single board, minimizing external dependencies.
- Low Power Consumption: Optimized for embedded and industrial environments where energy efficiency and thermal management are critical.
- Integrated 2MB DRAM: Onboard memory provides sufficient capacity for real-time control, data acquisition, and lightweight embedded operating systems.
- PC/104 Form Factor: Compact 95 mm × 90 mm board size, fully compliant with PC/104 mechanical and electrical standards, enabling stackable modular system design.
- Dallas Real-Time Clock (RTC): Maintains accurate timekeeping even during power loss, essential for time-stamped data logging and scheduling tasks.
- Hardware Watchdog Timer: Ensures system reliability by automatically resetting the CPU in case of software lock-up or system failure.
- Industrial-Grade Design: Rugged construction suitable for harsh environments, with extended temperature tolerance and vibration resistance typical of PC/104 modules.
- Legacy Compatibility: Supports DOS, early Windows, and embedded operating systems compatible with x86 386SX architecture.
- Compact and Self-Contained: Integrates CPU, memory, and essential I/O control on a single board, minimizing external dependencies.
1. Product Overview
Product Name: PC/104 CPU Module
Model: AX10402
Series: PC/104 Embedded CPU Module Series
Article Number: AX10402
Manufacturer: (Not explicitly stated; typically produced by industrial embedded computing manufacturers specializing in PC/104 architecture modules)
The AX10402 is a compact, low-power embedded CPU module designed around the ALI M6117C single-chip processor, which integrates a 386SX-compatible CPU core with essential peripheral controllers. This module adheres to the PC/104 form factor, a well-established standard for stackable embedded computing systems. With its integrated 2MB DRAM, Dallas real-time clock, and watchdog timer, the AX10402 provides a self-contained computing platform suitable for industrial control, automation, and embedded applications requiring reliability, low power consumption, and extended operational life.
2. Key Features
- All-in-One ALI M6117C Single-Chip Processor: Combines a 386SX-compatible CPU core, memory controller, and peripheral interfaces into a single low-power chip, reducing component count and improving reliability.
- Low Power Consumption: Optimized for embedded and industrial environments where energy efficiency and thermal management are critical.
- Integrated 2MB DRAM: Onboard memory provides sufficient capacity for real-time control, data acquisition, and lightweight embedded operating systems.
- PC/104 Form Factor: Compact 95 mm × 90 mm board size, fully compliant with PC/104 mechanical and electrical standards, enabling stackable modular system design.
- Dallas Real-Time Clock (RTC): Maintains accurate timekeeping even during power loss, essential for time-stamped data logging and scheduling tasks.
- Hardware Watchdog Timer: Ensures system reliability by automatically resetting the CPU in case of software lock-up or system failure.
- Industrial-Grade Design: Rugged construction suitable for harsh environments, with extended temperature tolerance and vibration resistance typical of PC/104 modules.
- Legacy Compatibility: Supports DOS, early Windows, and embedded operating systems compatible with x86 386SX architecture.
- Compact and Self-Contained: Integrates CPU, memory, and essential I/O control on a single board, minimizing external dependencies.
3. Technical Specifications
- Processor: ALI M6117C single-chip microprocessor (386SX-compatible core)
- Architecture: 32-bit internal, 16-bit external data bus (386SX architecture)
- Clock Speed: Typically operates between 25 MHz and 40 MHz (depending on configuration)
- Memory:
- Onboard DRAM: 2 MB integrated DRAM
- Memory Type: Dynamic RAM (DRAM)
- Real-Time Clock: Dallas RTC with battery backup
- Watchdog Timer: Integrated hardware watchdog for system recovery
- Form Factor: PC/104 standard
- Dimensions: 95 mm × 90 mm (3.74 in × 3.54 in)
- Weight: Approximately 100–150 g (typical for PC/104 CPU modules)
- Power Requirements:
- Voltage: +5 V DC (nominal)
- Power Consumption: Low power, typically <5 W depending on peripheral load
- Operating Temperature: Typically 0°C to +60°C (industrial versions may support extended ranges)
- Storage Temperature: -40°C to +85°C
- Humidity: 5% to 95% non-condensing
- Bus Interface: PC/104 (ISA-compatible 104-pin stack-through connector)
- I/O Interfaces:
- Standard PC/104 bus signals for ISA-compatible peripheral expansion
- Integrated serial, parallel, and possibly IDE/floppy interfaces (depending on M6117C configuration)
- Material: Multi-layer PCB with industrial-grade components
4. Functionality
The AX10402 PC/104 CPU module functions as the central processing unit in a modular embedded system. It provides the computational core, memory, and essential control logic required for embedded applications. The ALI M6117C processor integrates the CPU, memory controller, and peripheral interfaces, simplifying system design and reducing board complexity.
Operation:
- The module executes x86-compatible instructions, enabling it to run legacy software and operating systems designed for 386SX processors.
- The onboard 2MB DRAM serves as system memory, supporting real-time control and data processing tasks.
- The Dallas RTC maintains accurate timekeeping, even when the system is powered down, using an onboard battery backup.
- The watchdog timer monitors system activity and triggers a hardware reset if the software becomes unresponsive, ensuring continuous operation in mission-critical environments.
Use Cases and Applications:
- Industrial automation controllers
- Data acquisition systems
- Transportation and vehicle control units
- Environmental monitoring and instrumentation
- Legacy equipment upgrades requiring PC/104 compatibility
- Embedded systems in defense, aerospace, and telecommunications
- Portable or battery-powered embedded devices requiring low power consumption
Compatibility:
- Fully compatible with PC/104 expansion modules (digital I/O, analog I/O, communication, storage, etc.)
- Supports standard PC/104 stack-through connectors for easy integration with other modules
- Software compatibility with DOS, Windows 3.x, Windows CE, and embedded Linux distributions for 386-class CPUs
5. Components & Accessories
Included Components:
- AX10402 PC/104 CPU module (main board)
- Dallas real-time clock (integrated)
- Watchdog timer (integrated)
- 2MB onboard DRAM
- PC/104 stack-through connectors (male/female headers for bus interconnection)
Optional Accessories (depending on supplier):
- PC/104 expansion modules (I/O, communication, storage, video)
- Power cables and connectors
- Mounting hardware (standoffs, screws for stack assembly)
- RTC battery replacement kit
- Development kit or evaluation board for software testing
Connectors:
- Standard 104-pin PC/104 bus connector (ISA-compatible)
- Power input connector (+5V DC)
- Optional serial/parallel/IDE headers (depending on configuration)
6. Installation & Setup
Requirements:
- +5V DC regulated power supply
- Compatible PC/104 expansion modules or carrier board
- Proper mounting hardware for stack assembly
Mounting Options:
- Stackable configuration using PC/104 connectors and standoffs
- Can be mounted horizontally or vertically depending on system enclosure design
- Compatible with standard PC/104 mechanical mounting holes and dimensions
Configuration:
- Plug-and-play integration with other PC/104 modules
- BIOS or firmware configuration for system clock, memory, and peripheral settings
- RTC setup for timekeeping functions
- Watchdog timer configuration via software or jumper settings (depending on board revision)
Setup Procedure:
1. Mount the AX10402 module onto the PC/104 stack using standoffs and screws.
2. Connect the +5V DC power supply to the designated power input.
3. Attach any required PC/104 peripheral modules (I/O, storage, communication).
4. Configure BIOS or firmware settings as needed.
5. Install the operating system or embedded software.
6. Verify RTC and watchdog functionality.
7. Performance & Capabilities
Processing Performance:
- 386SX-compatible performance suitable for control, monitoring, and data acquisition tasks.
- Efficient instruction execution for real-time embedded applications.
Memory Performance:
- 2MB DRAM provides adequate capacity for lightweight embedded operating systems and control software.
- Fast memory access through integrated memory controller in the M6117C chip.
Power Efficiency:
- Low power design minimizes heat generation and enables fanless operation.
- Ideal for battery-powered or energy-constrained environments.
Reliability:
- Hardware watchdog ensures system recovery from software faults.
- Dallas RTC maintains accurate timekeeping for long-term operation.
- Solid-state design with no moving parts enhances durability.
Limitations:
- Limited memory (2MB) restricts use to lightweight or legacy software.
- 386SX-class performance may not support modern high-demand applications.
- Limited I/O bandwidth compared to newer embedded platforms.
Capacity:
- Suitable for small-scale control systems, data logging, and low-throughput processing tasks.
8. Standards & Compliance
- Form Factor Standard: PC/104 (IEEE P996.1 standard for embedded modular computing)
- Bus Compatibility: ISA-compatible PC/104 bus interface
- Electrical Compliance: +5V DC operation per PC/104 specifications
- Environmental Compliance: Designed for industrial operating conditions (temperature, vibration, humidity)
- Regulatory Compliance:
- CE and FCC compliance (typical for PC/104 modules; dependent on manufacturer certification)
- RoHS compliance (lead-free manufacturing, depending on production date)
- Industry Standards:
- PC/104 Consortium mechanical and electrical specifications
- x86 instruction set compatibility
9. Additional Information
Warranty:
- Typically 1–2 years limited warranty (varies by manufacturer or distributor) covering defects in materials and workmanship.
Support:
- Technical documentation including datasheets, user manuals, and BIOS setup guides.
- Software support for DOS, Windows, and embedded Linux environments.
- Developer resources for integrating with PC/104 peripheral modules.
Maintenance:
- Minimal maintenance required due to solid-state design.
- Periodic RTC battery replacement recommended.
- Regular inspection of connectors and mounting hardware for secure fit.
Updates:
- Firmware or BIOS updates may be available to enhance compatibility or fix known issues.
- Continued support for legacy systems through PC/104 ecosystem.
Summary:
The AX10402 PC/104 CPU module is a compact, low-power embedded computing solution built around the ALI M6117C single-chip 386SX-compatible processor. With integrated 2MB DRAM, Dallas real-time clock, and watchdog timer, it provides a reliable and efficient platform for industrial and embedded applications. Its PC/104 form factor ensures modular expandability, mechanical robustness, and compatibility with a wide range of peripheral modules. Designed for long-term operation in demanding environments, the AX10402 offers a balance of performance, efficiency, and reliability for legacy and modern embedded control systems.
Product Name: PC/104 CPU Module
Model: AX10402
Series: PC/104 Embedded CPU Module Series
Article Number: AX10402
Manufacturer: (Not explicitly stated; typically produced by industrial embedded computing manufacturers specializing in PC/104 architecture modules)
The AX10402 is a compact, low-power embedded CPU module designed around the ALI M6117C single-chip processor, which integrates a 386SX-compatible CPU core with essential peripheral controllers. This module adheres to the PC/104 form factor, a well-established standard for stackable embedded computing systems. With its integrated 2MB DRAM, Dallas real-time clock, and watchdog timer, the AX10402 provides a self-contained computing platform suitable for industrial control, automation, and embedded applications requiring reliability, low power consumption, and extended operational life.
2. Key Features
- All-in-One ALI M6117C Single-Chip Processor: Combines a 386SX-compatible CPU core, memory controller, and peripheral interfaces into a single low-power chip, reducing component count and improving reliability.
- Low Power Consumption: Optimized for embedded and industrial environments where energy efficiency and thermal management are critical.
- Integrated 2MB DRAM: Onboard memory provides sufficient capacity for real-time control, data acquisition, and lightweight embedded operating systems.
- PC/104 Form Factor: Compact 95 mm × 90 mm board size, fully compliant with PC/104 mechanical and electrical standards, enabling stackable modular system design.
- Dallas Real-Time Clock (RTC): Maintains accurate timekeeping even during power loss, essential for time-stamped data logging and scheduling tasks.
- Hardware Watchdog Timer: Ensures system reliability by automatically resetting the CPU in case of software lock-up or system failure.
- Industrial-Grade Design: Rugged construction suitable for harsh environments, with extended temperature tolerance and vibration resistance typical of PC/104 modules.
- Legacy Compatibility: Supports DOS, early Windows, and embedded operating systems compatible with x86 386SX architecture.
- Compact and Self-Contained: Integrates CPU, memory, and essential I/O control on a single board, minimizing external dependencies.
3. Technical Specifications
- Processor: ALI M6117C single-chip microprocessor (386SX-compatible core)
- Architecture: 32-bit internal, 16-bit external data bus (386SX architecture)
- Clock Speed: Typically operates between 25 MHz and 40 MHz (depending on configuration)
- Memory:
- Onboard DRAM: 2 MB integrated DRAM
- Memory Type: Dynamic RAM (DRAM)
- Real-Time Clock: Dallas RTC with battery backup
- Watchdog Timer: Integrated hardware watchdog for system recovery
- Form Factor: PC/104 standard
- Dimensions: 95 mm × 90 mm (3.74 in × 3.54 in)
- Weight: Approximately 100–150 g (typical for PC/104 CPU modules)
- Power Requirements:
- Voltage: +5 V DC (nominal)
- Power Consumption: Low power, typically <5 W depending on peripheral load
- Operating Temperature: Typically 0°C to +60°C (industrial versions may support extended ranges)
- Storage Temperature: -40°C to +85°C
- Humidity: 5% to 95% non-condensing
- Bus Interface: PC/104 (ISA-compatible 104-pin stack-through connector)
- I/O Interfaces:
- Standard PC/104 bus signals for ISA-compatible peripheral expansion
- Integrated serial, parallel, and possibly IDE/floppy interfaces (depending on M6117C configuration)
- Material: Multi-layer PCB with industrial-grade components
4. Functionality
The AX10402 PC/104 CPU module functions as the central processing unit in a modular embedded system. It provides the computational core, memory, and essential control logic required for embedded applications. The ALI M6117C processor integrates the CPU, memory controller, and peripheral interfaces, simplifying system design and reducing board complexity.
Operation:
- The module executes x86-compatible instructions, enabling it to run legacy software and operating systems designed for 386SX processors.
- The onboard 2MB DRAM serves as system memory, supporting real-time control and data processing tasks.
- The Dallas RTC maintains accurate timekeeping, even when the system is powered down, using an onboard battery backup.
- The watchdog timer monitors system activity and triggers a hardware reset if the software becomes unresponsive, ensuring continuous operation in mission-critical environments.
Use Cases and Applications:
- Industrial automation controllers
- Data acquisition systems
- Transportation and vehicle control units
- Environmental monitoring and instrumentation
- Legacy equipment upgrades requiring PC/104 compatibility
- Embedded systems in defense, aerospace, and telecommunications
- Portable or battery-powered embedded devices requiring low power consumption
Compatibility:
- Fully compatible with PC/104 expansion modules (digital I/O, analog I/O, communication, storage, etc.)
- Supports standard PC/104 stack-through connectors for easy integration with other modules
- Software compatibility with DOS, Windows 3.x, Windows CE, and embedded Linux distributions for 386-class CPUs
5. Components & Accessories
Included Components:
- AX10402 PC/104 CPU module (main board)
- Dallas real-time clock (integrated)
- Watchdog timer (integrated)
- 2MB onboard DRAM
- PC/104 stack-through connectors (male/female headers for bus interconnection)
Optional Accessories (depending on supplier):
- PC/104 expansion modules (I/O, communication, storage, video)
- Power cables and connectors
- Mounting hardware (standoffs, screws for stack assembly)
- RTC battery replacement kit
- Development kit or evaluation board for software testing
Connectors:
- Standard 104-pin PC/104 bus connector (ISA-compatible)
- Power input connector (+5V DC)
- Optional serial/parallel/IDE headers (depending on configuration)
6. Installation & Setup
Requirements:
- +5V DC regulated power supply
- Compatible PC/104 expansion modules or carrier board
- Proper mounting hardware for stack assembly
Mounting Options:
- Stackable configuration using PC/104 connectors and standoffs
- Can be mounted horizontally or vertically depending on system enclosure design
- Compatible with standard PC/104 mechanical mounting holes and dimensions
Configuration:
- Plug-and-play integration with other PC/104 modules
- BIOS or firmware configuration for system clock, memory, and peripheral settings
- RTC setup for timekeeping functions
- Watchdog timer configuration via software or jumper settings (depending on board revision)
Setup Procedure:
1. Mount the AX10402 module onto the PC/104 stack using standoffs and screws.
2. Connect the +5V DC power supply to the designated power input.
3. Attach any required PC/104 peripheral modules (I/O, storage, communication).
4. Configure BIOS or firmware settings as needed.
5. Install the operating system or embedded software.
6. Verify RTC and watchdog functionality.
7. Performance & Capabilities
Processing Performance:
- 386SX-compatible performance suitable for control, monitoring, and data acquisition tasks.
- Efficient instruction execution for real-time embedded applications.
Memory Performance:
- 2MB DRAM provides adequate capacity for lightweight embedded operating systems and control software.
- Fast memory access through integrated memory controller in the M6117C chip.
Power Efficiency:
- Low power design minimizes heat generation and enables fanless operation.
- Ideal for battery-powered or energy-constrained environments.
Reliability:
- Hardware watchdog ensures system recovery from software faults.
- Dallas RTC maintains accurate timekeeping for long-term operation.
- Solid-state design with no moving parts enhances durability.
Limitations:
- Limited memory (2MB) restricts use to lightweight or legacy software.
- 386SX-class performance may not support modern high-demand applications.
- Limited I/O bandwidth compared to newer embedded platforms.
Capacity:
- Suitable for small-scale control systems, data logging, and low-throughput processing tasks.
8. Standards & Compliance
- Form Factor Standard: PC/104 (IEEE P996.1 standard for embedded modular computing)
- Bus Compatibility: ISA-compatible PC/104 bus interface
- Electrical Compliance: +5V DC operation per PC/104 specifications
- Environmental Compliance: Designed for industrial operating conditions (temperature, vibration, humidity)
- Regulatory Compliance:
- CE and FCC compliance (typical for PC/104 modules; dependent on manufacturer certification)
- RoHS compliance (lead-free manufacturing, depending on production date)
- Industry Standards:
- PC/104 Consortium mechanical and electrical specifications
- x86 instruction set compatibility
9. Additional Information
Warranty:
- Typically 1–2 years limited warranty (varies by manufacturer or distributor) covering defects in materials and workmanship.
Support:
- Technical documentation including datasheets, user manuals, and BIOS setup guides.
- Software support for DOS, Windows, and embedded Linux environments.
- Developer resources for integrating with PC/104 peripheral modules.
Maintenance:
- Minimal maintenance required due to solid-state design.
- Periodic RTC battery replacement recommended.
- Regular inspection of connectors and mounting hardware for secure fit.
Updates:
- Firmware or BIOS updates may be available to enhance compatibility or fix known issues.
- Continued support for legacy systems through PC/104 ecosystem.
Summary:
The AX10402 PC/104 CPU module is a compact, low-power embedded computing solution built around the ALI M6117C single-chip 386SX-compatible processor. With integrated 2MB DRAM, Dallas real-time clock, and watchdog timer, it provides a reliable and efficient platform for industrial and embedded applications. Its PC/104 form factor ensures modular expandability, mechanical robustness, and compatibility with a wide range of peripheral modules. Designed for long-term operation in demanding environments, the AX10402 offers a balance of performance, efficiency, and reliability for legacy and modern embedded control systems.
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