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ECAT2016-8DI+8DO
EtherCAT Remote IO Module 8*DI 8*DO
161,00 EUR
inkl. Umsatzsteuer 191,59 EUR
- EtherCAT Communication Protocol: Fully compliant with the EtherCAT® standard (IEEE 802.3 100BASE-TX), enabling high-speed deterministic communication and real-time data exchange.
- Dual RJ-45 Ports: Two Ethernet ports (IN/OUT) for daisy-chain or ring topology configurations, supporting up to 100 m between stations.
- Digital I/O Configuration:
- 8 isolated digital input channels (wet/dry contact selectable)
- 8 isolated digital output channels (open collector type)
- Wide Power Supply Range: Operates from 12 VDC to 48 VDC (±10%), allowing flexible integration into various industrial power systems.
- Compact Industrial Design: Rugged aluminum/plastic enclosure with DIN-rail mounting capability for easy installation in control cabinets.
- LED Indicators:
- 8 LEDs for digital input status
- 8 LEDs for digital output status
- Power and status LEDs for module diagnostics
- High Environmental Tolerance: Operating temperature range from -25°C to +75°C, storage temperature from -30°C to +80°C, and relative humidity tolerance of 10–90% (non-condensing).
- Low Power Consumption: Maximum 2.7 W at 24 VDC.
- Flexible Network Topology: Supports daisy-chain and ring configurations, reducing cabling complexity and infrastructure costs.
- Easy Configuration: Compatible with EtherCAT master tools such as Beckhoff TwinCAT and EtherCAT Configurator via ESI (EtherCAT Slave Information) XML file.
- Dual RJ-45 Ports: Two Ethernet ports (IN/OUT) for daisy-chain or ring topology configurations, supporting up to 100 m between stations.
- Digital I/O Configuration:
- 8 isolated digital input channels (wet/dry contact selectable)
- 8 isolated digital output channels (open collector type)
- Wide Power Supply Range: Operates from 12 VDC to 48 VDC (±10%), allowing flexible integration into various industrial power systems.
- Compact Industrial Design: Rugged aluminum/plastic enclosure with DIN-rail mounting capability for easy installation in control cabinets.
- LED Indicators:
- 8 LEDs for digital input status
- 8 LEDs for digital output status
- Power and status LEDs for module diagnostics
- High Environmental Tolerance: Operating temperature range from -25°C to +75°C, storage temperature from -30°C to +80°C, and relative humidity tolerance of 10–90% (non-condensing).
- Low Power Consumption: Maximum 2.7 W at 24 VDC.
- Flexible Network Topology: Supports daisy-chain and ring configurations, reducing cabling complexity and infrastructure costs.
- Easy Configuration: Compatible with EtherCAT master tools such as Beckhoff TwinCAT and EtherCAT Configurator via ESI (EtherCAT Slave Information) XML file.
Comprehensive Product Summary – Winsonic ECAT2016-8DI+8DO EtherCAT Remote I/O Module
### 1. Product Overview
Product Name: EtherCAT Remote I/O Module
Model: ECAT2016-8DI+8DO
Series: DAU01-ECAT2XXX Series
Article Number: DAU01-ECAT2016-8DI+8DO
Manufacturer: Winsonic Electronics Co., Ltd.
Manufacturer Address: No. 290-1, Wen Zhong Rd., Taoyuan City, Taoyuan County 33056, Taiwan (R.O.C.)
Contact Information:
- Tel: +886-3-370-4789
- Fax: +886-3-370-4722
- Email: sales@ewinsonic.com
- Website: [www.ewinsonic.com](http://www.ewinsonic.com)
The Winsonic ECAT2016-8DI+8DO is an industrial-grade EtherCAT slave remote I/O module designed for distributed control systems requiring reliable digital input and output interfacing. It integrates eight isolated digital input channels and eight isolated digital output channels, supporting both wet and dry contact inputs and open-collector outputs. The module is engineered for DIN-rail mounting and optimized for use in industrial automation, process control, and machine integration environments.
### 2. Key Features
- EtherCAT Communication Protocol: Fully compliant with the EtherCAT® standard (IEEE 802.3 100BASE-TX), enabling high-speed deterministic communication and real-time data exchange.
- Dual RJ-45 Ports: Two Ethernet ports (IN/OUT) for daisy-chain or ring topology configurations, supporting up to 100 m between stations.
- Digital I/O Configuration:
- 8 isolated digital input channels (wet/dry contact selectable)
- 8 isolated digital output channels (open collector type)
- Wide Power Supply Range: Operates from 12 VDC to 48 VDC (±10%), allowing flexible integration into various industrial power systems.
- Compact Industrial Design: Rugged aluminum/plastic enclosure with DIN-rail mounting capability for easy installation in control cabinets.
- LED Indicators:
- 8 LEDs for digital input status
- 8 LEDs for digital output status
- Power and status LEDs for module diagnostics
- High Environmental Tolerance: Operating temperature range from -25°C to +75°C, storage temperature from -30°C to +80°C, and relative humidity tolerance of 10–90% (non-condensing).
- Low Power Consumption: Maximum 2.7 W at 24 VDC.
- Flexible Network Topology: Supports daisy-chain and ring configurations, reducing cabling complexity and infrastructure costs.
- Easy Configuration: Compatible with EtherCAT master tools such as Beckhoff TwinCAT and EtherCAT Configurator via ESI (EtherCAT Slave Information) XML file.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Digital Inputs | 8 channels, wet/dry contact selectable |
| Input Type | Wet or dry contact |
| Off Voltage Level | ≤ 1 V |
| On Voltage Level | 3.5 V to 24 V |
| Input Indication | 8 green LEDs (one per channel) |
| Digital Outputs | 8 channels, open collector type |
| Output Type | Open drain (NPN) |
| Load Voltage Range | 4.5 VDC to 32 VDC |
| Output Current Capacity | 400–1000 mA per channel (typical) |
| Output Indication | 8 green LEDs (one per channel) |
| Communication Interface | 2 × RJ-45 ports (EtherCAT IN/OUT) |
| Protocol | EtherCAT (IEEE 802.3 100BASE-TX) |
| Maximum Distance Between Stations | 100 m (using Cat5 or higher shielded cable) |
| Power Supply Voltage | 12–48 VDC (±10%) |
| Power Consumption | Max. 2.7 W @ 24 VDC |
| Mounting Type | DIN-rail |
| Dimensions (W × H × D) | 115 mm × 110 mm × 30 mm |
| Weight | Approx. 250 g (typical) |
| Operating Temperature | -25°C to +75°C |
| Storage Temperature | -30°C to +80°C |
| Relative Humidity | 10–90%, non-condensing |
| Enclosure Material | Industrial-grade plastic/aluminum composite |
| Protection | Isolated I/O channels, frame ground (FG) terminal |
| Compliance | EtherCAT standard, CE (implied), RoHS (implied) |
### 4. Functionality
The ECAT2016-8DI+8DO functions as an EtherCAT slave device within an industrial control network. It provides real-time digital input and output interfacing between field devices (sensors, switches, actuators) and an EtherCAT master controller (PLC, IPC, or motion controller).
Operation Principle:
- The module receives EtherCAT frames from the master via the IN RJ-45 port and forwards them through the OUT port to the next slave device, forming a daisy-chain or ring topology.
- Digital input channels detect logic states from external devices such as push buttons, limit switches, or sensors. Each input channel supports both wet (voltage-driven) and dry (contact-driven) configurations.
- Digital output channels drive external loads such as relays, solenoids, lamps, or alarms using open-collector transistor outputs.
- The module’s internal microcontroller processes I/O data and synchronizes it with the EtherCAT master in real time.
Typical Applications:
- Industrial automation and process control
- Machine tool monitoring and control
- Building automation systems
- Distributed I/O in PLC-based systems
- Remote data acquisition and control
- Integration with EtherCAT-based motion control systems
Compatibility:
- Compatible with EtherCAT masters such as Beckhoff TwinCAT, Omron, and other EtherCAT-compliant controllers.
- Configurable using standard EtherCAT configuration tools via the ESI XML file.
### 5. Components & Accessories
Included Components:
- 1 × ECAT2016-8DI+8DO module
- 1 × 7-pin terminal block (for power and FG connection)
- 2 × 10-pin terminal blocks (for digital input and output connections)
- DIN-rail mounting hook and screws
- User manual and ESI XML file (available online)
Optional Accessories:
- Shielded Cat5/Cat6 Ethernet cables (for EtherCAT communication)
- External 24 VDC power supply (if not provided by system)
- Protective enclosure or cabinet for harsh environments
Connectors:
- Power Connector (7-pin terminal block):
- V+ (12–48 VDC input)
- V– (GND)
- FG (Frame Ground)
- I/O Connectors (2 × 10-pin terminal blocks):
- DI1–DI8, DO1–DO8, GND, NC (as per pin assignment)
### 6. Installation & Setup
Installation Requirements:
- Standard 35 mm DIN rail for mounting
- 12–48 VDC regulated power supply
- Shielded Ethernet cable (Cat5 or higher)
- Proper grounding via FG terminal
Mounting Procedure:
1. Attach the DIN-rail hook to the rear of the module using the provided screws.
2. Snap the module onto the DIN rail in the control cabinet.
3. Connect the power supply to the 7-pin terminal block (V+, V–, FG).
4. Connect digital input and output devices to the respective terminal blocks.
5. Connect the EtherCAT IN port to the master device and the OUT port to the next slave (if applicable).
Configuration Steps:
1. Download the ESI file DAU01-ECAT2016-8DI+8DO-NODC.xml from [www.ewinsonic.com](http://www.ewinsonic.com).
2. Copy the file to the EtherCAT master configuration directory (e.g., TwinCAT or Beckhoff Configurator).
3. Launch the EtherCAT configuration tool and create a new I/O configuration.
4. Scan for connected EtherCAT devices; the ECAT2016-8DI+8DO will appear as a detected slave.
5. Map input channels (0–7) and output channels (0–7) to the corresponding process variables.
6. Activate the configuration and verify communication and I/O operation.
LED Indicators:
- Power LED (Red): Indicates power status.
- Status LED (Green): Displays EtherCAT state:
- Off: INIT state
- Blinking (200 ms): Pre-Operational
- Single Flash: Safe-Operational
- On: Operational
- Flickering: Boot/firmware update in progress
- DI/DO LEDs (Green): Indicate channel-specific input/output activity.
### 7. Performance & Capabilities
Communication Performance:
- High-speed EtherCAT communication at 100 Mbps (full duplex)
- Deterministic data exchange with minimal latency
- Supports up to 100 m cable length between nodes
I/O Performance:
- Fast response time suitable for real-time control
- Isolated channels reduce electrical noise and interference
- Supports both sourcing and sinking input configurations (wet/dry)
- Open-collector outputs allow flexible load control
Power Efficiency:
- Low power consumption (2.7 W max at 24 VDC)
- Wide voltage tolerance ensures stable operation under varying supply conditions
Environmental Robustness:
- Extended temperature range (-25°C to +75°C)
- High humidity tolerance (10–90%, non-condensing)
- Suitable for harsh industrial environments
Limitations:
- Digital-only I/O (no analog input/output)
- Requires EtherCAT master for operation (not standalone)
- Limited to 100 m segment length per Ethernet link
### 8. Standards & Compliance
- EtherCAT Compliance: Fully conforms to the EtherCAT protocol as defined by the EtherCAT Technology Group (ETG).
- Ethernet Standard: IEEE 802.3 100BASE-TX.
- Electrical Safety: Designed for industrial low-voltage DC systems (12–48 VDC).
- Environmental Compliance: RoHS-compliant materials (lead-free, environmentally safe).
- Mounting Standard: DIN EN 60715 (DIN-rail mounting).
- Quality Assurance: Manufactured under Winsonic’s ISO-certified production standards (implied).
### 9. Additional Information
Warranty:
- One-year limited warranty covering defects in materials and workmanship from the date of delivery to the original purchaser.
- Warranty excludes damage caused by misuse, improper installation, or unauthorized modifications.
Support & Maintenance:
- Technical support available via email at sales@ewinsonic.com.
- Documentation, manuals, and ESI files available for download at [www.ewinsonic.com](http://www.ewinsonic.com).
- Firmware updates and configuration tools provided through the manufacturer’s website.
Maintenance Recommendations:
- Periodically inspect terminal connections for tightness and corrosion.
- Ensure proper grounding and shielding to prevent electrical noise.
- Keep the module within specified environmental conditions for optimal performance.
Product Lifecycle & Updates:
- The ECAT2016-8DI+8DO is part of Winsonic’s ongoing EtherCAT I/O product line, ensuring long-term availability and compatibility with future EtherCAT systems.
- Firmware and ESI file updates may be released periodically to enhance performance or add functionality.
### Summary
The Winsonic ECAT2016-8DI+8DO EtherCAT Remote I/O Module is a robust, compact, and efficient solution for distributed digital I/O in industrial automation systems. With eight isolated digital inputs and eight open-collector digital outputs, it provides flexible interfacing for sensors, switches, and actuators. Its EtherCAT communication capability ensures high-speed, deterministic data exchange, making it ideal for real-time control applications.
Engineered for reliability, the module features wide voltage tolerance, low power consumption, and extended environmental endurance. Its DIN-rail design, LED diagnostics, and straightforward configuration process simplify installation and maintenance. Fully compliant with EtherCAT and Ethernet standards, the ECAT2016-8DI+8DO integrates seamlessly into modern industrial networks, offering a cost-effective and scalable I/O expansion solution for automation engineers and system integrators.
### 1. Product Overview
Product Name: EtherCAT Remote I/O Module
Model: ECAT2016-8DI+8DO
Series: DAU01-ECAT2XXX Series
Article Number: DAU01-ECAT2016-8DI+8DO
Manufacturer: Winsonic Electronics Co., Ltd.
Manufacturer Address: No. 290-1, Wen Zhong Rd., Taoyuan City, Taoyuan County 33056, Taiwan (R.O.C.)
Contact Information:
- Tel: +886-3-370-4789
- Fax: +886-3-370-4722
- Email: sales@ewinsonic.com
- Website: [www.ewinsonic.com](http://www.ewinsonic.com)
The Winsonic ECAT2016-8DI+8DO is an industrial-grade EtherCAT slave remote I/O module designed for distributed control systems requiring reliable digital input and output interfacing. It integrates eight isolated digital input channels and eight isolated digital output channels, supporting both wet and dry contact inputs and open-collector outputs. The module is engineered for DIN-rail mounting and optimized for use in industrial automation, process control, and machine integration environments.
### 2. Key Features
- EtherCAT Communication Protocol: Fully compliant with the EtherCAT® standard (IEEE 802.3 100BASE-TX), enabling high-speed deterministic communication and real-time data exchange.
- Dual RJ-45 Ports: Two Ethernet ports (IN/OUT) for daisy-chain or ring topology configurations, supporting up to 100 m between stations.
- Digital I/O Configuration:
- 8 isolated digital input channels (wet/dry contact selectable)
- 8 isolated digital output channels (open collector type)
- Wide Power Supply Range: Operates from 12 VDC to 48 VDC (±10%), allowing flexible integration into various industrial power systems.
- Compact Industrial Design: Rugged aluminum/plastic enclosure with DIN-rail mounting capability for easy installation in control cabinets.
- LED Indicators:
- 8 LEDs for digital input status
- 8 LEDs for digital output status
- Power and status LEDs for module diagnostics
- High Environmental Tolerance: Operating temperature range from -25°C to +75°C, storage temperature from -30°C to +80°C, and relative humidity tolerance of 10–90% (non-condensing).
- Low Power Consumption: Maximum 2.7 W at 24 VDC.
- Flexible Network Topology: Supports daisy-chain and ring configurations, reducing cabling complexity and infrastructure costs.
- Easy Configuration: Compatible with EtherCAT master tools such as Beckhoff TwinCAT and EtherCAT Configurator via ESI (EtherCAT Slave Information) XML file.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Digital Inputs | 8 channels, wet/dry contact selectable |
| Input Type | Wet or dry contact |
| Off Voltage Level | ≤ 1 V |
| On Voltage Level | 3.5 V to 24 V |
| Input Indication | 8 green LEDs (one per channel) |
| Digital Outputs | 8 channels, open collector type |
| Output Type | Open drain (NPN) |
| Load Voltage Range | 4.5 VDC to 32 VDC |
| Output Current Capacity | 400–1000 mA per channel (typical) |
| Output Indication | 8 green LEDs (one per channel) |
| Communication Interface | 2 × RJ-45 ports (EtherCAT IN/OUT) |
| Protocol | EtherCAT (IEEE 802.3 100BASE-TX) |
| Maximum Distance Between Stations | 100 m (using Cat5 or higher shielded cable) |
| Power Supply Voltage | 12–48 VDC (±10%) |
| Power Consumption | Max. 2.7 W @ 24 VDC |
| Mounting Type | DIN-rail |
| Dimensions (W × H × D) | 115 mm × 110 mm × 30 mm |
| Weight | Approx. 250 g (typical) |
| Operating Temperature | -25°C to +75°C |
| Storage Temperature | -30°C to +80°C |
| Relative Humidity | 10–90%, non-condensing |
| Enclosure Material | Industrial-grade plastic/aluminum composite |
| Protection | Isolated I/O channels, frame ground (FG) terminal |
| Compliance | EtherCAT standard, CE (implied), RoHS (implied) |
### 4. Functionality
The ECAT2016-8DI+8DO functions as an EtherCAT slave device within an industrial control network. It provides real-time digital input and output interfacing between field devices (sensors, switches, actuators) and an EtherCAT master controller (PLC, IPC, or motion controller).
Operation Principle:
- The module receives EtherCAT frames from the master via the IN RJ-45 port and forwards them through the OUT port to the next slave device, forming a daisy-chain or ring topology.
- Digital input channels detect logic states from external devices such as push buttons, limit switches, or sensors. Each input channel supports both wet (voltage-driven) and dry (contact-driven) configurations.
- Digital output channels drive external loads such as relays, solenoids, lamps, or alarms using open-collector transistor outputs.
- The module’s internal microcontroller processes I/O data and synchronizes it with the EtherCAT master in real time.
Typical Applications:
- Industrial automation and process control
- Machine tool monitoring and control
- Building automation systems
- Distributed I/O in PLC-based systems
- Remote data acquisition and control
- Integration with EtherCAT-based motion control systems
Compatibility:
- Compatible with EtherCAT masters such as Beckhoff TwinCAT, Omron, and other EtherCAT-compliant controllers.
- Configurable using standard EtherCAT configuration tools via the ESI XML file.
### 5. Components & Accessories
Included Components:
- 1 × ECAT2016-8DI+8DO module
- 1 × 7-pin terminal block (for power and FG connection)
- 2 × 10-pin terminal blocks (for digital input and output connections)
- DIN-rail mounting hook and screws
- User manual and ESI XML file (available online)
Optional Accessories:
- Shielded Cat5/Cat6 Ethernet cables (for EtherCAT communication)
- External 24 VDC power supply (if not provided by system)
- Protective enclosure or cabinet for harsh environments
Connectors:
- Power Connector (7-pin terminal block):
- V+ (12–48 VDC input)
- V– (GND)
- FG (Frame Ground)
- I/O Connectors (2 × 10-pin terminal blocks):
- DI1–DI8, DO1–DO8, GND, NC (as per pin assignment)
### 6. Installation & Setup
Installation Requirements:
- Standard 35 mm DIN rail for mounting
- 12–48 VDC regulated power supply
- Shielded Ethernet cable (Cat5 or higher)
- Proper grounding via FG terminal
Mounting Procedure:
1. Attach the DIN-rail hook to the rear of the module using the provided screws.
2. Snap the module onto the DIN rail in the control cabinet.
3. Connect the power supply to the 7-pin terminal block (V+, V–, FG).
4. Connect digital input and output devices to the respective terminal blocks.
5. Connect the EtherCAT IN port to the master device and the OUT port to the next slave (if applicable).
Configuration Steps:
1. Download the ESI file DAU01-ECAT2016-8DI+8DO-NODC.xml from [www.ewinsonic.com](http://www.ewinsonic.com).
2. Copy the file to the EtherCAT master configuration directory (e.g., TwinCAT or Beckhoff Configurator).
3. Launch the EtherCAT configuration tool and create a new I/O configuration.
4. Scan for connected EtherCAT devices; the ECAT2016-8DI+8DO will appear as a detected slave.
5. Map input channels (0–7) and output channels (0–7) to the corresponding process variables.
6. Activate the configuration and verify communication and I/O operation.
LED Indicators:
- Power LED (Red): Indicates power status.
- Status LED (Green): Displays EtherCAT state:
- Off: INIT state
- Blinking (200 ms): Pre-Operational
- Single Flash: Safe-Operational
- On: Operational
- Flickering: Boot/firmware update in progress
- DI/DO LEDs (Green): Indicate channel-specific input/output activity.
### 7. Performance & Capabilities
Communication Performance:
- High-speed EtherCAT communication at 100 Mbps (full duplex)
- Deterministic data exchange with minimal latency
- Supports up to 100 m cable length between nodes
I/O Performance:
- Fast response time suitable for real-time control
- Isolated channels reduce electrical noise and interference
- Supports both sourcing and sinking input configurations (wet/dry)
- Open-collector outputs allow flexible load control
Power Efficiency:
- Low power consumption (2.7 W max at 24 VDC)
- Wide voltage tolerance ensures stable operation under varying supply conditions
Environmental Robustness:
- Extended temperature range (-25°C to +75°C)
- High humidity tolerance (10–90%, non-condensing)
- Suitable for harsh industrial environments
Limitations:
- Digital-only I/O (no analog input/output)
- Requires EtherCAT master for operation (not standalone)
- Limited to 100 m segment length per Ethernet link
### 8. Standards & Compliance
- EtherCAT Compliance: Fully conforms to the EtherCAT protocol as defined by the EtherCAT Technology Group (ETG).
- Ethernet Standard: IEEE 802.3 100BASE-TX.
- Electrical Safety: Designed for industrial low-voltage DC systems (12–48 VDC).
- Environmental Compliance: RoHS-compliant materials (lead-free, environmentally safe).
- Mounting Standard: DIN EN 60715 (DIN-rail mounting).
- Quality Assurance: Manufactured under Winsonic’s ISO-certified production standards (implied).
### 9. Additional Information
Warranty:
- One-year limited warranty covering defects in materials and workmanship from the date of delivery to the original purchaser.
- Warranty excludes damage caused by misuse, improper installation, or unauthorized modifications.
Support & Maintenance:
- Technical support available via email at sales@ewinsonic.com.
- Documentation, manuals, and ESI files available for download at [www.ewinsonic.com](http://www.ewinsonic.com).
- Firmware updates and configuration tools provided through the manufacturer’s website.
Maintenance Recommendations:
- Periodically inspect terminal connections for tightness and corrosion.
- Ensure proper grounding and shielding to prevent electrical noise.
- Keep the module within specified environmental conditions for optimal performance.
Product Lifecycle & Updates:
- The ECAT2016-8DI+8DO is part of Winsonic’s ongoing EtherCAT I/O product line, ensuring long-term availability and compatibility with future EtherCAT systems.
- Firmware and ESI file updates may be released periodically to enhance performance or add functionality.
### Summary
The Winsonic ECAT2016-8DI+8DO EtherCAT Remote I/O Module is a robust, compact, and efficient solution for distributed digital I/O in industrial automation systems. With eight isolated digital inputs and eight open-collector digital outputs, it provides flexible interfacing for sensors, switches, and actuators. Its EtherCAT communication capability ensures high-speed, deterministic data exchange, making it ideal for real-time control applications.
Engineered for reliability, the module features wide voltage tolerance, low power consumption, and extended environmental endurance. Its DIN-rail design, LED diagnostics, and straightforward configuration process simplify installation and maintenance. Fully compliant with EtherCAT and Ethernet standards, the ECAT2016-8DI+8DO integrates seamlessly into modern industrial networks, offering a cost-effective and scalable I/O expansion solution for automation engineers and system integrators.
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