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- Ethernet Connectivity: 10/100 Mbps auto‑negotiating Ethernet interface (IEEE 802.3/802.3u) with RJ‑45 connector.
- Protocol Support: Native Modbus/TCP server; also supports UDP for broadcast data streaming and event reporting to up to eight hosts.
- Digital I/O Configuration:
- 12 × Isolated Digital Inputs (wet contact, single‑ended, common source/ground).
- 6 × Isolated Digital Outputs (open‑collector NPN type).
- Isolation Protection: 3000 V DC optical isolation between I/O and logic circuits.
- Smart Functions:
- DI latch and 32‑bit counter (1 kHz) per input channel.
- DO pulse output and delay output modes.
- Auto‑off timer for digital outputs.
- Local DI‑to‑DO mirroring for hardware signal replication.
- Web Server: Embedded HTTP server for remote monitoring and control via standard browsers.
- Software Integration: Compatible with ExpertDAQ Windows Utility, Modbus/TCP OPC servers, and ActiveX/DLL APIs for custom application development.
- Flexible Mounting: DIN‑rail, wall, or stack mounting options.
- Industrial Reliability: Wide operating temperature range (‑25 °C to +75 °C), surge and reverse‑voltage protection, and robust ABS enclosure.
- Protocol Support: Native Modbus/TCP server; also supports UDP for broadcast data streaming and event reporting to up to eight hosts.
- Digital I/O Configuration:
- 12 × Isolated Digital Inputs (wet contact, single‑ended, common source/ground).
- 6 × Isolated Digital Outputs (open‑collector NPN type).
- Isolation Protection: 3000 V DC optical isolation between I/O and logic circuits.
- Smart Functions:
- DI latch and 32‑bit counter (1 kHz) per input channel.
- DO pulse output and delay output modes.
- Auto‑off timer for digital outputs.
- Local DI‑to‑DO mirroring for hardware signal replication.
- Web Server: Embedded HTTP server for remote monitoring and control via standard browsers.
- Software Integration: Compatible with ExpertDAQ Windows Utility, Modbus/TCP OPC servers, and ActiveX/DLL APIs for custom application development.
- Flexible Mounting: DIN‑rail, wall, or stack mounting options.
- Industrial Reliability: Wide operating temperature range (‑25 °C to +75 °C), surge and reverse‑voltage protection, and robust ABS enclosure.
Comprehensive Product Summary – EX9050AB‑MTCP
### 1. Product Overview
Product Name: EX9050AB‑MTCP
Model: EX9050AB‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9050AB‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to Isolated Digital I/O Module
Printed Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (June 1, 2016)
The EX9050AB‑MTCP is an industrial‑grade Ethernet I/O module designed for distributed digital signal acquisition and control over standard TCP/IP networks. It integrates twelve isolated wet‑contact digital inputs and six isolated open‑collector (NPN) digital outputs, providing seamless Modbus/TCP connectivity for SCADA, PLC, and HMI systems. The module belongs to the EX9000‑MTCP family of Ethernet I/O devices, which share a unified firmware, configuration utility, and web‑based monitoring interface.
### 2. Key Features
- Ethernet Connectivity: 10/100 Mbps auto‑negotiating Ethernet interface (IEEE 802.3/802.3u) with RJ‑45 connector.
- Protocol Support: Native Modbus/TCP server; also supports UDP for broadcast data streaming and event reporting to up to eight hosts.
- Digital I/O Configuration:
- 12 × Isolated Digital Inputs (wet contact, single‑ended, common source/ground).
- 6 × Isolated Digital Outputs (open‑collector NPN type).
- Isolation Protection: 3000 V DC optical isolation between I/O and logic circuits.
- Smart Functions:
- DI latch and 32‑bit counter (1 kHz) per input channel.
- DO pulse output and delay output modes.
- Auto‑off timer for digital outputs.
- Local DI‑to‑DO mirroring for hardware signal replication.
- Web Server: Embedded HTTP server for remote monitoring and control via standard browsers.
- Software Integration: Compatible with ExpertDAQ Windows Utility, Modbus/TCP OPC servers, and ActiveX/DLL APIs for custom application development.
- Flexible Mounting: DIN‑rail, wall, or stack mounting options.
- Industrial Reliability: Wide operating temperature range (‑25 °C to +75 °C), surge and reverse‑voltage protection, and robust ABS enclosure.
### 3. Technical Specifications
Ethernet Interface
- Standards: 10 BASE‑T IEEE 802.3 / 100 BASE‑TX IEEE 802.3u
- Connector: RJ‑45 modular jack
- Cabling: UTP Cat 5 or higher
- Data Rate: Up to 100 Mbps
- Supported Protocols: Modbus/TCP over TCP/IP and UDP
Power Requirements
- Supply Voltage: +10 V DC to +30 V DC (unregulated)
- Typical Consumption: 2 W
- Protection: Over‑voltage and reverse‑polarity protection
Isolation & Protection
- Ethernet Communication Isolation: 1500 V DC
- I/O Isolation: 3000 V DC (optical)
- Surge Strength: per IEC standards
Digital Inputs (DI)
- Channels: 12 (single‑ended, common source/ground)
- Type: Wet contact (logic inversion configurable)
- Logic 0: 0 – 2 V DC max
- Logic 1: 10 – 50 V DC max
- Counter Function: 1 kHz max, 32‑bit + overflow bit
- Input Latch: Supported on all channels
Digital Outputs (DO)
- Channels: 6 (sink type)
- Output Type: Open‑collector NPN
- Load Voltage: Up to 30 V DC
- Load Current: 500 mA max per channel
- Pulse Output: Programmable pulse count and width
Indicators
- Power LED (red)
- Link/Activity LEDs (10/100 Mbps, Tx/Rx, Collision)
Environmental
- Operating Temperature: ‑25 °C to +75 °C
- Storage Temperature: ‑25 °C to +85 °C
- Humidity: 5 – 95 % RH (non‑condensing)
- Atmosphere: No corrosive gases
Mechanical
- Enclosure: ABS plastic with captive mounting hardware
- Terminal Block: Plug‑in screw type, 0.5 – 2.5 mm² (1 × #12 AWG or 2 × #14–22 AWG)
- Mounting: DIN‑rail, wall, or stack mount
### 4. Functionality
The EX9050AB‑MTCP operates as a Modbus/TCP slave (server) on Ethernet networks. Each digital input and output is mapped to Modbus registers and coils, allowing any Modbus‑compliant master (PLC, SCADA, or HMI) to read or write I/O states.
Operation Modes
- Digital Input: Reads wet‑contact signals; can latch transient pulses or count transitions up to 1 kHz.
- Digital Output: Drives external loads or relays; supports direct on/off, pulse generation, and delay timing.
- Mirror Mode: Local DI states can be mirrored automatically to corresponding DO channels for hardware‑level signal duplication.
- Auto‑Off Timer: Configurable timeout to switch outputs off automatically for safety.
Applications
- Remote digital signal acquisition and control
- Machine status monitoring and alarm indication
- Counter and event logging (e.g., flow meters, switches)
- Distributed I/O expansion for PLCs via Ethernet
- Building automation, energy management, and process control
Compatibility
- Works with any Modbus/TCP master device or software.
- Supported by ExpertDAQ Utility, Modbus OPC servers, and third‑party SCADA packages.
- Provides DLL and ActiveX interfaces for integration with Visual Basic, C++, Delphi, and C#.
### 5. Components & Accessories
Included Items
- EX9050AB‑MTCP module
- Plug‑in terminal block connectors
- DIN‑rail mounting clip
- Quick‑start documentation
Optional Accessories
- 24 V DC industrial power supply
- Ethernet cables (Cat 5e/6)
- ExpertDAQ configuration utility (downloadable)
- ActiveX/DLL software libraries
Connectors
- RJ‑45 Ethernet port
- Screw terminals for power (+Vs, GND)
- Screw terminals for DI (COM, DI0–DI11)
- Screw terminals for DO (ISO.GND, DO0–DO5)
### 6. Installation & Setup
System Requirements (for configuration utility)
- IBM‑PC compatible, 486 CPU or higher (Pentium recommended)
- Windows 95/98/2000/NT 4.0 SP3/SP4/XP or later
- 32 MB RAM minimum, 20 MB free disk space
- 10/100 Mbps Ethernet card and hub
- Two Ethernet cables with RJ‑45 connectors
- Power supply +10 – 30 V DC
Wiring Guidelines
- Use continuous wire runs (0.5–2.5 mm²).
- Keep input and output wiring separated from high‑energy lines.
- Avoid sharp bends and minimize cable length.
- Use proper grounding and anti‑static precautions in low‑humidity environments.
Mounting
- Snap onto standard DIN rail or secure to wall/stack using provided hardware.
- Ensure adequate ventilation and protection from vibration and moisture.
Configuration
- Default IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled (by default)
- Web Server: Disabled (by default)
- Module ID: 00
- Password: 00000000
Use the ExpertDAQ Windows Utility to:
1. Search and identify modules on the network.
2. Assign static IP or enable DHCP.
3. Configure DI/DO modes, counters, and pulse parameters.
4. Set watchdog timers, safe values, and power‑on defaults.
5. Test I/O operation interactively.
### 7. Performance & Capabilities
- Data Throughput: Up to 100 Mbps Ethernet transfer rate.
- Counter Frequency: 1 kHz max per DI channel.
- Pulse Output Frequency: Configurable up to 500 Hz (typical).
- Response Time: < 10 ms typical for Modbus transactions.
- Isolation Voltage: 3000 V DC I/O to logic.
- Power‑On Delay: Configurable (0.1 s units).
- Watchdog Timers: Dual (host and module) for fail‑safe operation.
- Reliability: MTBF > 100,000 hours (typical).
Limitations
- Digital input frequency limited to 1 kHz.
- Output current limited to 500 mA per channel.
- No analog I/O capability (digital only).
### 8. Standards & Compliance
- Communication Standards: IEEE 802.3 / 802.3u Ethernet
- Protocol: Modbus/TCP (Port 502), UDP (Ports 1025 ASCII, 5168 Event/Stream), HTTP (Port 80)
- Isolation & Safety: Optical isolation up to 3000 V DC; over‑voltage and reverse‑polarity protection
- Environmental: Designed for industrial temperature range and humidity tolerance
- EMC Compliance: Meets industrial EMI/ESD immunity requirements (IEC standards)
- RoHS Compliance: Lead‑free construction per EU Directive
- Quality System: Manufactured under ISO 9001 certified processes
### 9. Additional Information
Firmware & Software
- Built‑in Modbus/TCP server firmware with ASCII command support.
- Supports ActiveX (TCPDAQ.OCX) and DLL (TCPDAQ.DLL) APIs for custom software integration.
- Example projects available for Visual Basic, Delphi, Visual C++, and Borland C++ Builder.
- Web server interface for real‑time I/O monitoring and control.
Watchdog Functions
- Module Watchdog: Hardware reset circuit to recover from system hangs.
- Host Watchdog: Software timer monitors communication from host; on timeout, outputs switch to safe state.
Power‑On and Safe Values
- User‑definable output states at power‑up and on watchdog timeout.
- Configurable via ASCII commands (~AA4V, ~AA5V).
Maintenance & Calibration
- No periodic calibration required for digital modules.
- Regularly inspect terminal connections and clean with dry air.
- Firmware updates available from TOPSCCC website (www.topsccc.com.tw).
Warranty & Support
- Standard manufacturer warranty (typically 2 years against defects).
- Technical support and firmware updates available through TOPSCCC support portal.
- Comprehensive user manual and utility software downloadable from manufacturer’s website.
### Summary
The EX9050AB‑MTCP is a compact, high‑isolation Ethernet digital I/O module optimized for industrial automation and remote data acquisition. With twelve wet‑contact digital inputs, six open‑collector outputs, Modbus/TCP and UDP support, and integrated web and software tools, it provides a reliable, flexible interface between field devices and Ethernet‑based control systems. Its robust electrical isolation, configurable watchdogs, and wide environmental tolerance make it suitable for demanding industrial, building, and process‑control applications.
### 1. Product Overview
Product Name: EX9050AB‑MTCP
Model: EX9050AB‑MTCP
Series: EX9000‑MTCP Ethernet I/O Series
Article Number: EX9050AB‑MTCP
Manufacturer: TOPSCCC / ExpertDAQ (Taiwan)
Product Type: Modbus TCP/IP to Isolated Digital I/O Module
Printed Manual Reference: EX9000‑MTCP User’s Manual, Ethernet I/O Version 2.0 (June 1, 2016)
The EX9050AB‑MTCP is an industrial‑grade Ethernet I/O module designed for distributed digital signal acquisition and control over standard TCP/IP networks. It integrates twelve isolated wet‑contact digital inputs and six isolated open‑collector (NPN) digital outputs, providing seamless Modbus/TCP connectivity for SCADA, PLC, and HMI systems. The module belongs to the EX9000‑MTCP family of Ethernet I/O devices, which share a unified firmware, configuration utility, and web‑based monitoring interface.
### 2. Key Features
- Ethernet Connectivity: 10/100 Mbps auto‑negotiating Ethernet interface (IEEE 802.3/802.3u) with RJ‑45 connector.
- Protocol Support: Native Modbus/TCP server; also supports UDP for broadcast data streaming and event reporting to up to eight hosts.
- Digital I/O Configuration:
- 12 × Isolated Digital Inputs (wet contact, single‑ended, common source/ground).
- 6 × Isolated Digital Outputs (open‑collector NPN type).
- Isolation Protection: 3000 V DC optical isolation between I/O and logic circuits.
- Smart Functions:
- DI latch and 32‑bit counter (1 kHz) per input channel.
- DO pulse output and delay output modes.
- Auto‑off timer for digital outputs.
- Local DI‑to‑DO mirroring for hardware signal replication.
- Web Server: Embedded HTTP server for remote monitoring and control via standard browsers.
- Software Integration: Compatible with ExpertDAQ Windows Utility, Modbus/TCP OPC servers, and ActiveX/DLL APIs for custom application development.
- Flexible Mounting: DIN‑rail, wall, or stack mounting options.
- Industrial Reliability: Wide operating temperature range (‑25 °C to +75 °C), surge and reverse‑voltage protection, and robust ABS enclosure.
### 3. Technical Specifications
Ethernet Interface
- Standards: 10 BASE‑T IEEE 802.3 / 100 BASE‑TX IEEE 802.3u
- Connector: RJ‑45 modular jack
- Cabling: UTP Cat 5 or higher
- Data Rate: Up to 100 Mbps
- Supported Protocols: Modbus/TCP over TCP/IP and UDP
Power Requirements
- Supply Voltage: +10 V DC to +30 V DC (unregulated)
- Typical Consumption: 2 W
- Protection: Over‑voltage and reverse‑polarity protection
Isolation & Protection
- Ethernet Communication Isolation: 1500 V DC
- I/O Isolation: 3000 V DC (optical)
- Surge Strength: per IEC standards
Digital Inputs (DI)
- Channels: 12 (single‑ended, common source/ground)
- Type: Wet contact (logic inversion configurable)
- Logic 0: 0 – 2 V DC max
- Logic 1: 10 – 50 V DC max
- Counter Function: 1 kHz max, 32‑bit + overflow bit
- Input Latch: Supported on all channels
Digital Outputs (DO)
- Channels: 6 (sink type)
- Output Type: Open‑collector NPN
- Load Voltage: Up to 30 V DC
- Load Current: 500 mA max per channel
- Pulse Output: Programmable pulse count and width
Indicators
- Power LED (red)
- Link/Activity LEDs (10/100 Mbps, Tx/Rx, Collision)
Environmental
- Operating Temperature: ‑25 °C to +75 °C
- Storage Temperature: ‑25 °C to +85 °C
- Humidity: 5 – 95 % RH (non‑condensing)
- Atmosphere: No corrosive gases
Mechanical
- Enclosure: ABS plastic with captive mounting hardware
- Terminal Block: Plug‑in screw type, 0.5 – 2.5 mm² (1 × #12 AWG or 2 × #14–22 AWG)
- Mounting: DIN‑rail, wall, or stack mount
### 4. Functionality
The EX9050AB‑MTCP operates as a Modbus/TCP slave (server) on Ethernet networks. Each digital input and output is mapped to Modbus registers and coils, allowing any Modbus‑compliant master (PLC, SCADA, or HMI) to read or write I/O states.
Operation Modes
- Digital Input: Reads wet‑contact signals; can latch transient pulses or count transitions up to 1 kHz.
- Digital Output: Drives external loads or relays; supports direct on/off, pulse generation, and delay timing.
- Mirror Mode: Local DI states can be mirrored automatically to corresponding DO channels for hardware‑level signal duplication.
- Auto‑Off Timer: Configurable timeout to switch outputs off automatically for safety.
Applications
- Remote digital signal acquisition and control
- Machine status monitoring and alarm indication
- Counter and event logging (e.g., flow meters, switches)
- Distributed I/O expansion for PLCs via Ethernet
- Building automation, energy management, and process control
Compatibility
- Works with any Modbus/TCP master device or software.
- Supported by ExpertDAQ Utility, Modbus OPC servers, and third‑party SCADA packages.
- Provides DLL and ActiveX interfaces for integration with Visual Basic, C++, Delphi, and C#.
### 5. Components & Accessories
Included Items
- EX9050AB‑MTCP module
- Plug‑in terminal block connectors
- DIN‑rail mounting clip
- Quick‑start documentation
Optional Accessories
- 24 V DC industrial power supply
- Ethernet cables (Cat 5e/6)
- ExpertDAQ configuration utility (downloadable)
- ActiveX/DLL software libraries
Connectors
- RJ‑45 Ethernet port
- Screw terminals for power (+Vs, GND)
- Screw terminals for DI (COM, DI0–DI11)
- Screw terminals for DO (ISO.GND, DO0–DO5)
### 6. Installation & Setup
System Requirements (for configuration utility)
- IBM‑PC compatible, 486 CPU or higher (Pentium recommended)
- Windows 95/98/2000/NT 4.0 SP3/SP4/XP or later
- 32 MB RAM minimum, 20 MB free disk space
- 10/100 Mbps Ethernet card and hub
- Two Ethernet cables with RJ‑45 connectors
- Power supply +10 – 30 V DC
Wiring Guidelines
- Use continuous wire runs (0.5–2.5 mm²).
- Keep input and output wiring separated from high‑energy lines.
- Avoid sharp bends and minimize cable length.
- Use proper grounding and anti‑static precautions in low‑humidity environments.
Mounting
- Snap onto standard DIN rail or secure to wall/stack using provided hardware.
- Ensure adequate ventilation and protection from vibration and moisture.
Configuration
- Default IP Address: 10.0.0.1
- Subnet Mask: 255.0.0.0
- Gateway: 10.0.0.1
- DHCP: Disabled (by default)
- Web Server: Disabled (by default)
- Module ID: 00
- Password: 00000000
Use the ExpertDAQ Windows Utility to:
1. Search and identify modules on the network.
2. Assign static IP or enable DHCP.
3. Configure DI/DO modes, counters, and pulse parameters.
4. Set watchdog timers, safe values, and power‑on defaults.
5. Test I/O operation interactively.
### 7. Performance & Capabilities
- Data Throughput: Up to 100 Mbps Ethernet transfer rate.
- Counter Frequency: 1 kHz max per DI channel.
- Pulse Output Frequency: Configurable up to 500 Hz (typical).
- Response Time: < 10 ms typical for Modbus transactions.
- Isolation Voltage: 3000 V DC I/O to logic.
- Power‑On Delay: Configurable (0.1 s units).
- Watchdog Timers: Dual (host and module) for fail‑safe operation.
- Reliability: MTBF > 100,000 hours (typical).
Limitations
- Digital input frequency limited to 1 kHz.
- Output current limited to 500 mA per channel.
- No analog I/O capability (digital only).
### 8. Standards & Compliance
- Communication Standards: IEEE 802.3 / 802.3u Ethernet
- Protocol: Modbus/TCP (Port 502), UDP (Ports 1025 ASCII, 5168 Event/Stream), HTTP (Port 80)
- Isolation & Safety: Optical isolation up to 3000 V DC; over‑voltage and reverse‑polarity protection
- Environmental: Designed for industrial temperature range and humidity tolerance
- EMC Compliance: Meets industrial EMI/ESD immunity requirements (IEC standards)
- RoHS Compliance: Lead‑free construction per EU Directive
- Quality System: Manufactured under ISO 9001 certified processes
### 9. Additional Information
Firmware & Software
- Built‑in Modbus/TCP server firmware with ASCII command support.
- Supports ActiveX (TCPDAQ.OCX) and DLL (TCPDAQ.DLL) APIs for custom software integration.
- Example projects available for Visual Basic, Delphi, Visual C++, and Borland C++ Builder.
- Web server interface for real‑time I/O monitoring and control.
Watchdog Functions
- Module Watchdog: Hardware reset circuit to recover from system hangs.
- Host Watchdog: Software timer monitors communication from host; on timeout, outputs switch to safe state.
Power‑On and Safe Values
- User‑definable output states at power‑up and on watchdog timeout.
- Configurable via ASCII commands (~AA4V, ~AA5V).
Maintenance & Calibration
- No periodic calibration required for digital modules.
- Regularly inspect terminal connections and clean with dry air.
- Firmware updates available from TOPSCCC website (www.topsccc.com.tw).
Warranty & Support
- Standard manufacturer warranty (typically 2 years against defects).
- Technical support and firmware updates available through TOPSCCC support portal.
- Comprehensive user manual and utility software downloadable from manufacturer’s website.
### Summary
The EX9050AB‑MTCP is a compact, high‑isolation Ethernet digital I/O module optimized for industrial automation and remote data acquisition. With twelve wet‑contact digital inputs, six open‑collector outputs, Modbus/TCP and UDP support, and integrated web and software tools, it provides a reliable, flexible interface between field devices and Ethernet‑based control systems. Its robust electrical isolation, configurable watchdogs, and wide environmental tolerance make it suitable for demanding industrial, building, and process‑control applications.
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