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EX9188E5D-512
4*RS-232, 1*RS-485, 512 k flash, 512 k SRAM, RTC, 7 segment
297,00 EUR
inkl. Umsatzsteuer 353,43 EUR
- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS for stable, low-level operation without the need for full PC BIOS support.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory for program and data storage
- NVRAM and serial EEPROM for configuration and persistent data
- Interfaces:
- 4 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Fanless Design: Ensures silent operation and high reliability in industrial environments.
- Wide Temperature Range: Designed for operation in demanding industrial conditions.
- Compact and Robust Enclosure: Resistant to vibration and mechanical shock, suitable for DIN-rail or panel mounting.
- Virtual COM Port Support: Through VSP/VirCOM software, allows Ethernet-connected devices to appear as local COM ports on a PC.
- Network Integration: Functions as an RS-232/RS-485 to Ethernet converter, enabling remote serial device management over LAN.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE).
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory for program and data storage
- NVRAM and serial EEPROM for configuration and persistent data
- Interfaces:
- 4 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Fanless Design: Ensures silent operation and high reliability in industrial environments.
- Wide Temperature Range: Designed for operation in demanding industrial conditions.
- Compact and Robust Enclosure: Resistant to vibration and mechanical shock, suitable for DIN-rail or panel mounting.
- Virtual COM Port Support: Through VSP/VirCOM software, allows Ethernet-connected devices to appear as local COM ports on a PC.
- Network Integration: Functions as an RS-232/RS-485 to Ethernet converter, enabling remote serial device management over LAN.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE).
Comprehensive Product Summary: TOPSCCC EX9188E5D-512 Embedded DOS System
### 1. Product Overview
Product Name: EX9188E5D-512
Model: EX9188E5D-512
Series: EX9188E Embedded DOS Controller Series
Article Number: EX9188E5D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E5D-512 is a compact, fanless embedded DOS-based industrial controller designed for Ethernet and serial communication applications. It integrates multiple serial interfaces (RS-232 and RS-485), onboard memory, and a real-time clock (RTC) within a rugged enclosure suitable for industrial environments. The system is optimized for remote device control, data acquisition, and network-based automation, offering reliable performance in harsh conditions.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS for stable, low-level operation without the need for full PC BIOS support.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory for program and data storage
- NVRAM and serial EEPROM for configuration and persistent data
- Interfaces:
- 4 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Fanless Design: Ensures silent operation and high reliability in industrial environments.
- Wide Temperature Range: Designed for operation in demanding industrial conditions.
- Compact and Robust Enclosure: Resistant to vibration and mechanical shock, suitable for DIN-rail or panel mounting.
- Virtual COM Port Support: Through VSP/VirCOM software, allows Ethernet-connected devices to appear as local COM ports on a PC.
- Network Integration: Functions as an RS-232/RS-485 to Ethernet converter, enabling remote serial device management over LAN.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE).
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DOS and MiniBIOS stored in upper Flash segments
Storage: ROM-Disk and optional RAM-Disk (VDISK) support
Display: 5-digit 7-segment LED with adjustable intensity and test modes
Interfaces:
- 4 × RS-232 (COM1–COM4)
- 1 × RS-485 (auto-direction control)
- 1 × Ethernet 10Base-T (RJ-45, RTL8019 controller)
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet controller (RTL8019)
Timers:
- System timer (Interrupt 08h)
- General-purpose timer
Power Supply: Industrial DC input (specifications depend on configuration)
Operating Temperature: Extended industrial range (typ. -20°C to +70°C)
Enclosure: Compact, fanless, vibration-resistant metal housing
Mounting: DIN-rail or panel mount
### 4. Functionality
The EX9188E5D-512 operates as a network-based embedded controller capable of bridging serial communication devices to Ethernet networks. It allows remote access and control of RS-232/RS-485 devices via TCP/IP, effectively functioning as a serial-to-Ethernet converter.
Primary Functions:
- Serial-to-Ethernet Conversion: Enables up to five serial devices to communicate over Ethernet as if directly connected to a PC COM port.
- Virtual COM Port Emulation: Through VSP/VirCOM drivers, legacy COM-based applications can operate over TCP/IP without modification.
- Embedded Control: Executes DOS-based automation scripts and control programs directly on the device.
- Data Acquisition: Collects and transmits data from serial sensors or controllers to central servers.
- Remote Diagnostics: Supports ping and network testing utilities for connectivity verification.
- LED Display Feedback: Displays IP address, baud rates, and communication parameters sequentially for quick status checks.
Applications:
- Industrial automation and process control
- Remote monitoring and SCADA systems
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet networks
- Data logging and distributed control
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight ROM-DOS and SOCKETS TCP/IP stack
- Works with Windows-based VSP/VirCOM drivers for virtual COM mapping
### 5. Components & Accessories
Included Components:
- EX9188E5D-512 main unit
- Integrated 5-digit LED display
- Onboard Ethernet and serial ports
- Pre-installed ROM-DOS and MiniBIOS firmware
- Built-in RTC and NVRAM
Software Utilities (preloaded or available via manufacturer):
- XM.EXE: File transfer utility (Xmodem protocol)
- ROMDISK.EXE: ROM-DOS image creation tool
- TOROM.EXE: Flash ROM update utility
- VDISK.SYS: RAM disk driver
- INFOSET.EXE: Configuration utility for IP, gateway, and serial settings
- N.COM / SOCKETP.EXE: Network driver and TCP/IP kernel
- XPING.EXE: Network connectivity test tool
- XCOM.EXE: Server program for command handling and serial communication
- NETTEST: PC-based diagnostic and command interface
Optional Accessories:
- Add-on cards (e.g., additional RS-232 ports, digital I/O, A/D or D/A modules)
- Power supply adapters
- Mounting brackets or DIN-rail kits
- VSP/VirCOM software (downloadable from TOPSCCC or Easyunet)
### 6. Installation & Setup
Requirements:
- DC power source (industrial-grade)
- Ethernet connection to LAN or router
- Serial cables for RS-232/RS-485 devices
- PC with HyperTerminal or equivalent terminal software for configuration
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure terminal: 57600 bps, 8 data bits, no parity, 1 stop bit, no flow control.
3. Power on the device; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to ground.
5. Use DOS prompt (A:\>) for command execution and file management.
6. Configure network parameters using INFOSET.EXE (IP, Netmask, Gateway).
7. Use TOROM.EXE and XM.EXE for firmware or file updates.
8. Verify network connectivity using XPING.EXE or NETTEST.
Mounting Options:
- DIN-rail mounting for control cabinets
- Panel mounting for fixed installations
Configuration Tools:
- INFOSET.EXE: Modify model number, IP, Netmask, Gateway, and COM port parameters.
- NETTEST: GUI-based tool for sending commands and monitoring responses over TCP/IP.
### 7. Performance & Capabilities
Processing Speed: 40 MHz 80188 CPU ensures responsive control and communication handling.
Memory Performance: 512 KB SRAM for runtime operations; 512 KB Flash for firmware and data storage.
Communication Throughput:
- RS-232/RS-485 up to 115200 bps
- Ethernet 10 Mbps (10Base-T)
Network Capability:
- Supports multiple simultaneous TCP/IP connections
- Virtual COM port mapping for up to 255 ports on host PC
Efficiency:
- Low power consumption due to fanless design and embedded architecture
- Reliable operation in continuous 24/7 industrial environments
Limitations:
- Limited memory capacity compared to modern embedded Linux systems
- 10Base-T Ethernet speed (no 100Base-TX support)
- DOS-based environment restricts multitasking and modern protocol support
### 8. Standards & Compliance
Hardware Standards:
- IEEE 802.3 10Base-T Ethernet
- RS-232 and RS-485 serial communication standards
- Industrial-grade EMC and vibration resistance
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x command set
- Datalight SOCKETS TCP/IP stack for embedded DOS systems
- Supports standard TCP/IP protocols (IP, TCP, UDP, ICMP)
Regulatory Compliance:
- Designed for industrial automation and control environments
- Conforms to CE and FCC Class A (industrial) emission standards (typical for TOPSCCC products)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, depending on region and distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC or Easyunet websites
- User manuals and developer guides provided for ROM-DOS, SOCKETS, and library APIs
Maintenance:
- Firmware updates via TOROM.EXE utility
- Configuration backup through INFOSET.EXE
- Periodic verification of RTC and NVRAM data recommended
Software Development Support:
- C library functions for Flash, NVRAM, LED, COM ports, timers, and sockets
- Datalight SOCKETS API for network programming
- Example utilities and source code references in the EX9188E Software User Guide
Update & Expansion:
- Firmware and ROM-DOS image updates supported via serial or Ethernet interface
- Add-on modules for extended I/O or communication capabilities
### Summary
The TOPSCCC EX9188E5D-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication integration. With its 80188 CPU, 512 KB memory architecture, and multiple serial interfaces, it bridges legacy serial devices to modern Ethernet networks efficiently. Its built-in ROM-DOS environment, Datalight SOCKETS TCP/IP stack, and comprehensive utility suite make it ideal for automation, monitoring, and control applications requiring reliability, simplicity, and long-term support.
The EX9188E5D-512 stands out for its combination of hardware durability, software flexibility, and ease of integration into existing LAN infrastructures, ensuring seamless communication between traditional serial equipment and networked control systems.
### 1. Product Overview
Product Name: EX9188E5D-512
Model: EX9188E5D-512
Series: EX9188E Embedded DOS Controller Series
Article Number: EX9188E5D-512
Manufacturer: TOPSCCC (Taiwan)
The TOPSCCC EX9188E5D-512 is a compact, fanless embedded DOS-based industrial controller designed for Ethernet and serial communication applications. It integrates multiple serial interfaces (RS-232 and RS-485), onboard memory, and a real-time clock (RTC) within a rugged enclosure suitable for industrial environments. The system is optimized for remote device control, data acquisition, and network-based automation, offering reliable performance in harsh conditions.
### 2. Key Features
- Embedded DOS System: Runs Datalight ROM-DOS with MiniBIOS for stable, low-level operation without the need for full PC BIOS support.
- CPU: Intel 80188 processor operating at 40 MHz, optimized for embedded control and communication tasks.
- Memory:
- 512 KB Static RAM (SRAM)
- 512 KB Flash memory for program and data storage
- NVRAM and serial EEPROM for configuration and persistent data
- Interfaces:
- 4 × RS-232 serial ports
- 1 × RS-485 port with automatic direction control
- 1 × 10Base-T Ethernet port (RJ-45 connector)
- Display: Integrated 5-digit 7-segment LED display for system status and configuration feedback.
- Real-Time Clock (RTC): Maintains accurate timekeeping for scheduling and logging.
- Fanless Design: Ensures silent operation and high reliability in industrial environments.
- Wide Temperature Range: Designed for operation in demanding industrial conditions.
- Compact and Robust Enclosure: Resistant to vibration and mechanical shock, suitable for DIN-rail or panel mounting.
- Virtual COM Port Support: Through VSP/VirCOM software, allows Ethernet-connected devices to appear as local COM ports on a PC.
- Network Integration: Functions as an RS-232/RS-485 to Ethernet converter, enabling remote serial device management over LAN.
- Software Utilities: Includes tools for configuration, file transfer, ROM updates, and diagnostics (e.g., XM.EXE, TOROM.EXE, INFOSER.EXE, XPING.EXE).
### 3. Technical Specifications
Processor: Intel 80188, 40 MHz
Memory:
- 512 KB SRAM (0x00000–0x7FFFF)
- 512 KB Flash (0x80000–0xFFFFF)
- ROM-DOS and MiniBIOS stored in upper Flash segments
Storage: ROM-Disk and optional RAM-Disk (VDISK) support
Display: 5-digit 7-segment LED with adjustable intensity and test modes
Interfaces:
- 4 × RS-232 (COM1–COM4)
- 1 × RS-485 (auto-direction control)
- 1 × Ethernet 10Base-T (RJ-45, RTL8019 controller)
Default Serial Port Settings:
- COM1: 57600 bps, 8 data bits, no parity, 1 stop bit
- COM2–COM8: 9600 bps, 8 data bits, no parity, 1 stop bit
I/O Mapping:
- 0x000–0x0FF: Add-on card (16C550 UARTs)
- 0x300–0x3FF: Ethernet controller (RTL8019)
Timers:
- System timer (Interrupt 08h)
- General-purpose timer
Power Supply: Industrial DC input (specifications depend on configuration)
Operating Temperature: Extended industrial range (typ. -20°C to +70°C)
Enclosure: Compact, fanless, vibration-resistant metal housing
Mounting: DIN-rail or panel mount
### 4. Functionality
The EX9188E5D-512 operates as a network-based embedded controller capable of bridging serial communication devices to Ethernet networks. It allows remote access and control of RS-232/RS-485 devices via TCP/IP, effectively functioning as a serial-to-Ethernet converter.
Primary Functions:
- Serial-to-Ethernet Conversion: Enables up to five serial devices to communicate over Ethernet as if directly connected to a PC COM port.
- Virtual COM Port Emulation: Through VSP/VirCOM drivers, legacy COM-based applications can operate over TCP/IP without modification.
- Embedded Control: Executes DOS-based automation scripts and control programs directly on the device.
- Data Acquisition: Collects and transmits data from serial sensors or controllers to central servers.
- Remote Diagnostics: Supports ping and network testing utilities for connectivity verification.
- LED Display Feedback: Displays IP address, baud rates, and communication parameters sequentially for quick status checks.
Applications:
- Industrial automation and process control
- Remote monitoring and SCADA systems
- Serial device networking (PLC, sensors, meters)
- Legacy system integration into Ethernet networks
- Data logging and distributed control
Compatibility:
- Compatible with standard Ethernet networks (10Base-T)
- Supports Datalight ROM-DOS and SOCKETS TCP/IP stack
- Works with Windows-based VSP/VirCOM drivers for virtual COM mapping
### 5. Components & Accessories
Included Components:
- EX9188E5D-512 main unit
- Integrated 5-digit LED display
- Onboard Ethernet and serial ports
- Pre-installed ROM-DOS and MiniBIOS firmware
- Built-in RTC and NVRAM
Software Utilities (preloaded or available via manufacturer):
- XM.EXE: File transfer utility (Xmodem protocol)
- ROMDISK.EXE: ROM-DOS image creation tool
- TOROM.EXE: Flash ROM update utility
- VDISK.SYS: RAM disk driver
- INFOSET.EXE: Configuration utility for IP, gateway, and serial settings
- N.COM / SOCKETP.EXE: Network driver and TCP/IP kernel
- XPING.EXE: Network connectivity test tool
- XCOM.EXE: Server program for command handling and serial communication
- NETTEST: PC-based diagnostic and command interface
Optional Accessories:
- Add-on cards (e.g., additional RS-232 ports, digital I/O, A/D or D/A modules)
- Power supply adapters
- Mounting brackets or DIN-rail kits
- VSP/VirCOM software (downloadable from TOPSCCC or Easyunet)
### 6. Installation & Setup
Requirements:
- DC power source (industrial-grade)
- Ethernet connection to LAN or router
- Serial cables for RS-232/RS-485 devices
- PC with HyperTerminal or equivalent terminal software for configuration
Setup Procedure:
1. Connect COM1 of EX9188E to PC COM port.
2. Configure terminal: 57600 bps, 8 data bits, no parity, 1 stop bit, no flow control.
3. Power on the device; it boots into TCP mode.
4. To enter ROM-DOS mode, momentarily connect INIT* pin to ground.
5. Use DOS prompt (A:\>) for command execution and file management.
6. Configure network parameters using INFOSET.EXE (IP, Netmask, Gateway).
7. Use TOROM.EXE and XM.EXE for firmware or file updates.
8. Verify network connectivity using XPING.EXE or NETTEST.
Mounting Options:
- DIN-rail mounting for control cabinets
- Panel mounting for fixed installations
Configuration Tools:
- INFOSET.EXE: Modify model number, IP, Netmask, Gateway, and COM port parameters.
- NETTEST: GUI-based tool for sending commands and monitoring responses over TCP/IP.
### 7. Performance & Capabilities
Processing Speed: 40 MHz 80188 CPU ensures responsive control and communication handling.
Memory Performance: 512 KB SRAM for runtime operations; 512 KB Flash for firmware and data storage.
Communication Throughput:
- RS-232/RS-485 up to 115200 bps
- Ethernet 10 Mbps (10Base-T)
Network Capability:
- Supports multiple simultaneous TCP/IP connections
- Virtual COM port mapping for up to 255 ports on host PC
Efficiency:
- Low power consumption due to fanless design and embedded architecture
- Reliable operation in continuous 24/7 industrial environments
Limitations:
- Limited memory capacity compared to modern embedded Linux systems
- 10Base-T Ethernet speed (no 100Base-TX support)
- DOS-based environment restricts multitasking and modern protocol support
### 8. Standards & Compliance
Hardware Standards:
- IEEE 802.3 10Base-T Ethernet
- RS-232 and RS-485 serial communication standards
- Industrial-grade EMC and vibration resistance
Software Standards:
- Datalight ROM-DOS compliant with MS-DOS 6.x command set
- Datalight SOCKETS TCP/IP stack for embedded DOS systems
- Supports standard TCP/IP protocols (IP, TCP, UDP, ICMP)
Regulatory Compliance:
- Designed for industrial automation and control environments
- Conforms to CE and FCC Class A (industrial) emission standards (typical for TOPSCCC products)
### 9. Additional Information
Warranty:
Standard manufacturer warranty (typically 1 year, depending on region and distributor).
Technical Support:
- Documentation and software available at [www.topsccc.com.tw](http://www.topsccc.com.tw)
- VSP/VirCOM drivers downloadable from TOPSCCC or Easyunet websites
- User manuals and developer guides provided for ROM-DOS, SOCKETS, and library APIs
Maintenance:
- Firmware updates via TOROM.EXE utility
- Configuration backup through INFOSET.EXE
- Periodic verification of RTC and NVRAM data recommended
Software Development Support:
- C library functions for Flash, NVRAM, LED, COM ports, timers, and sockets
- Datalight SOCKETS API for network programming
- Example utilities and source code references in the EX9188E Software User Guide
Update & Expansion:
- Firmware and ROM-DOS image updates supported via serial or Ethernet interface
- Add-on modules for extended I/O or communication capabilities
### Summary
The TOPSCCC EX9188E5D-512 is a robust, fanless embedded DOS controller engineered for industrial Ethernet and serial communication integration. With its 80188 CPU, 512 KB memory architecture, and multiple serial interfaces, it bridges legacy serial devices to modern Ethernet networks efficiently. Its built-in ROM-DOS environment, Datalight SOCKETS TCP/IP stack, and comprehensive utility suite make it ideal for automation, monitoring, and control applications requiring reliability, simplicity, and long-term support.
The EX9188E5D-512 stands out for its combination of hardware durability, software flexibility, and ease of integration into existing LAN infrastructures, ensuring seamless communication between traditional serial equipment and networked control systems.
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