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IDS-5042

Industrial Device Server 4*RS232/422/485 to 2*100TX
  • Hersteller Oring
  • Kategorie: Industrial Device Server
  • The ORing IDS‑5042 is a rugged, industrial‑grade 4‑port serial‑to‑Ethernet device server designed to connect legacy RS‑232/422/485 serial devices to modern Ethernet networks. It provides two redundant 10/100Base‑T(X) LAN ports with automatic failover and recovery time under 10 ms, ensuring continuous data communication in mission‑critical environments. The device supports multiple operation modes, redundant power inputs, and advanced management and security features suitable for industrial automation, transportation, and energy applications.
- Dual Redundant Ethernet Ports: Two 10/100Base‑T(X) RJ‑45 interfaces supporting redundant or switch (daisy‑chain) mode with <10 ms recovery time.
- Multi‑Protocol Serial Support: Four configurable RS‑232/422/485 ports (DB9 male or terminal block depending on model).
- Redundant Power Inputs: Dual 12–48 V DC inputs via terminal block and DC jack with reverse polarity protection.
- High Reliability: Automatic LAN failover, redundant host connections (up to 5 simultaneous), and dual power redundancy.
- NAT Pass‑Through: Enables remote management across different IP domains or through NAT routers.
- Security and Encryption: HTTPS and SSH for secure management; SSL encryption for data transmission.
- Event Notification: Alerts via Syslog, SNMP trap, email, relay output, or beeper for fault and status events.
- Flexible Operation Modes: Virtual COM, Serial Tunnel, TCP Server, TCP Client, and UDP modes.
- Software Utility: DS‑Tool for Windows provides device discovery, configuration, monitoring, and firmware updates.
- Industrial Design: IP‑30 metal housing, DIN‑rail and wall‑mount options, and wide operating temperature range (‑10 °C to 60 °C).
- PoE Option (IDS‑5042+): IEEE 802.3af compliant Power‑over‑Ethernet PD port with 1 kV isolation.
- Comprehensive OS Support: Compatible with Windows NT/2000/XP/2003/Vista (32‑bit).
- High Data Integrity: Supports simultaneous data transfer to up to five host PCs to prevent data loss during network or host failures.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8517 6200 900

Comprehensive Product Summary – ORing IDS‑5042 Industrial Device Server




### 1. Product Overview

Product Name: Industrial Device Server
Model: IDS‑5042
Series: IDS‑5042 Series (includes IDS‑5042, IDS‑5042+, IDS‑5042‑I+)
Article Number: IDS‑5042
Manufacturer: ORing Industrial Networking Corp.
Manufacturer Address: 4F., No.3, Lane 235, Baociao Rd., Sindian City, Taipei County 23145, Taiwan, R.O.C.
Website: [www.oring-networking.com](http://www.oring-networking.com)
Support Email: support@oring-networking.com
Telephone: +886‑2‑2918‑3036
Fax: +886‑2‑2918‑3084

The ORing IDS‑5042 is a rugged, industrial‑grade 4‑port serial‑to‑Ethernet device server designed to connect legacy RS‑232/422/485 serial devices to modern Ethernet networks. It provides two redundant 10/100Base‑T(X) LAN ports with automatic failover and recovery time under 10 ms, ensuring continuous data communication in mission‑critical environments. The device supports multiple operation modes, redundant power inputs, and advanced management and security features suitable for industrial automation, transportation, and energy applications.




### 2. Key Features

- Dual Redundant Ethernet Ports: Two 10/100Base‑T(X) RJ‑45 interfaces supporting redundant or switch (daisy‑chain) mode with <10 ms recovery time.
- Multi‑Protocol Serial Support: Four configurable RS‑232/422/485 ports (DB9 male or terminal block depending on model).
- Redundant Power Inputs: Dual 12–48 V DC inputs via terminal block and DC jack with reverse polarity protection.
- High Reliability: Automatic LAN failover, redundant host connections (up to 5 simultaneous), and dual power redundancy.
- NAT Pass‑Through: Enables remote management across different IP domains or through NAT routers.
- Security and Encryption: HTTPS and SSH for secure management; SSL encryption for data transmission.
- Event Notification: Alerts via Syslog, SNMP trap, email, relay output, or beeper for fault and status events.
- Flexible Operation Modes: Virtual COM, Serial Tunnel, TCP Server, TCP Client, and UDP modes.
- Software Utility: DS‑Tool for Windows provides device discovery, configuration, monitoring, and firmware updates.
- Industrial Design: IP‑30 metal housing, DIN‑rail and wall‑mount options, and wide operating temperature range (‑10 °C to 60 °C).
- PoE Option (IDS‑5042+): IEEE 802.3af compliant Power‑over‑Ethernet PD port with 1 kV isolation.
- Comprehensive OS Support: Compatible with Windows NT/2000/XP/2003/Vista (32‑bit).
- High Data Integrity: Supports simultaneous data transfer to up to five host PCs to prevent data loss during network or host failures.




### 3. Technical Specifications

Network Interface:
- 2 × 10/100Base‑T(X) Ethernet ports (RJ‑45)
- Redundant or switch (daisy‑chain) mode
- Auto‑recovery time: < 10 ms
- Built‑in 1.5 kV magnetic isolation

Supported Protocols: ICMP, IP, TCP, UDP, DHCP, BOOTP, ARP/RARP, DNS, SNMP MIB II, HTTPS, SSH

Serial Interface:
- 4 × RS‑232/422/485 configurable ports (IDS‑5042/5042+)
- 4 × RS‑422/485 isolated ports (IDS‑5042‑I+)
- Connectors: DB9 male (IDS‑5042/5042+), 5‑pin terminal block (IDS‑5042‑I+)
- Baud Rate: 110 bps – 460.8 kbps
- Data Bits: 5, 6, 7, 8
- Stop Bits: 1, 1.5, 2
- Parity: None, Even, Odd, Mark, Space
- Flow Control: XON/XOFF, RTS/CTS, DTR/DSR
- RS‑232 Signals: TxD, RxD, RTS, CTS, DTR, DSR, DCD, RI, GND
- RS‑422 Signals: Tx±, Rx±, GND
- RS‑485 (4‑wire): Tx±, Rx±, GND
- RS‑485 (2‑wire): Data±, GND
- Serial Line Protection: 15 kV ESD protection; 2 kV DC isolation (IDS‑5042‑I+ only)

Power Requirements:
- Input Voltage: 12 – 48 V DC (dual inputs via 6‑pin terminal block)
- Reverse Polarity Protection: Yes
- Power Consumption: Max 7 W (typical 5.5 W)

LED Indicators:
- PWR1/PWR2: Green = active; Red = fault/IP conflict
- Fault: Red = fault event
- ETH1/ETH2: Green = 100 Mbps LNK/ACT; Amber = 10 Mbps LNK/ACT
- Serial TX/RX: Green = transmit; Red = receive
- PoE (5042+): Green = PoE active

Environmental:
- Operating Temperature: ‑10 °C to 60 °C (14 °F to 140 °F)
- Storage Temperature: ‑40 °C to 85 °C (‑40 °F to 185 °F)
- Humidity: 5 % – 95 % (non‑condensing)

Mechanical:
- Dimensions (W × D × H): 52 × 106 × 144 mm
- Weight: ≈ 678 – 682 g
- Casing: IP‑30 metal enclosure
- Mounting: DIN‑rail or wall‑mount

Regulatory Compliance:
- Shock: IEC 60068‑2‑27
- Free Fall: IEC 60068‑2‑32
- Vibration: IEC 60068‑2‑6
- EMI: FCC Part 15, CISPR (EN55022) Class A
- EMS: EN61000‑4‑2 (ESD), EN61000‑4‑3 (RS), EN61000‑4‑4 (EFT), EN61000‑4‑5 (Surge), EN61000‑4‑6 (CS)




### 4. Functionality

The IDS‑5042 acts as a transparent bridge between serial devices and Ethernet networks. Each serial port can be independently configured for RS‑232, RS‑422, or RS‑485 operation using the DS‑Tool utility. The device supports multiple communication modes:

- Virtual COM Mode: Maps serial ports to virtual COM ports on host PCs, allowing legacy applications to communicate over Ethernet as if directly connected. Supports up to five simultaneous host connections.
- TCP Server Mode: Waits for incoming TCP connections from clients; supports up to five concurrent sessions.
- TCP Client Mode: Initiates connections to remote servers based on startup or data triggers.
- UDP Mode: Enables unicast or multicast data transmission for low‑latency applications.
- Serial Tunnel Mode: Creates a transparent serial link between two IDS‑5042 units over Ethernet.

Use Cases:
- Industrial automation and SCADA systems
- Remote monitoring of PLCs, sensors, and meters
- Transportation and traffic control systems
- Energy management and substation communication
- Building automation and access control

Compatibility:
- Windows NT/2000/XP/2003/Vista (32‑bit)
- Linux (via fixed TTY driver)
- Supports NAT traversal and PPPoE for Internet connectivity




### 5. Components & Accessories

Included Items:
- IDS‑5042 main unit
- DIN‑rail mounting kit (pre‑installed)
- Wall‑mount bracket and screws
- Quick installation guide and documentation

Connectors:
- 2 × RJ‑45 Ethernet ports
- 1 × DB9 male (serial)
- 1 × 6‑pin terminal block (power and relay output)
- Reset button (factory default restore)

Optional Add‑Ons:
- PoE PD support (IDS‑5042+)
- Isolated serial ports (IDS‑5042‑I+)
- Additional DIN‑rail or wall‑mount accessories




### 6. Installation & Setup

Mounting Options:
- DIN‑Rail: Attach using the rear metal spring clip; push until a “click” confirms secure mounting.
- Wall Mount: Remove DIN‑rail kit, attach wall‑mount panel using six provided screws, and fix to wall surface.

Power Connection:
- Connect 12–48 V DC to PWR1 and/or PWR2 terminals.
- Relay output (1 A @ 24 V DC) available for fault signaling.
- Reverse polarity protection prevents damage from incorrect wiring.

Network Setup:
- Default IP address: 192.168.10.2
- Supports Static, DHCP/BOOTP, and PPPoE modes.
- DS‑Tool utility automatically discovers devices and allows configuration of IP, SNTP, DDNS, and security settings.

Configuration Interfaces:
- Web Browser (HTTPS): Secure graphical configuration interface.
- DS‑Tool (Windows): Centralized management, monitoring, and firmware updates.
- SSH Console: Command‑line configuration for advanced users.

Reset Procedure:
- Press and hold reset button for 5 seconds to restore factory defaults.




### 7. Performance & Capabilities

- Ethernet Redundancy: Automatic failover between LAN ports within 10 ms.
- Serial Performance: Up to 460.8 kbps per port; optimized throughput or low‑latency modes selectable.
- Multi‑Host Redundancy: Supports up to 5 simultaneous host connections per serial port in Virtual COM, TCP Server, TCP Client, or UDP modes.
- Data Buffering: 4 KB per direction with configurable flush timers and delimiters (0–65535 s).
- Event Handling: Real‑time notifications for power, link, and serial signal changes (DCD, DSR, RI, CTS).
- Reliability: Dual power inputs, redundant Ethernet, and hardware watchdog ensure continuous operation.
- Security: IP access control lists, password protection, SSL/TLS encryption, and SSH management.
- Efficiency: Daisy‑chain switch mode reduces need for external Ethernet switches.
- Limitations: Operating temperature limited to ‑10 °C – 60 °C; maximum power consumption 7 W.




### 8. Standards & Compliance

Electrical & Environmental:
- IEC 60068‑2‑27 (Shock)
- IEC 60068‑2‑32 (Free Fall)
- IEC 60068‑2‑6 (Vibration)

Electromagnetic Compatibility:
- FCC Part 15 Class A
- CISPR (EN55022) Class A
- EN61000‑4‑2 (ESD)
- EN61000‑4‑3 (RS)
- EN61000‑4‑4 (EFT)
- EN61000‑4‑5 (Surge)
- EN61000‑4‑6 (CS)

PoE Compliance (IDS‑5042+): IEEE 802.3af PD with 1 kV isolation

Ingress Protection: IP‑30 metal enclosure

Software & Protocol Standards:
- SNMP MIB II
- HTTPS/SSL, SSH, TCP/IP, UDP, DHCP, BOOTP, ARP/RARP, DNS




### 9. Additional Information

Warranty: 5 years limited warranty from ORing Industrial Networking Corp.

Support & Maintenance:
- Technical support via email and phone.
- Firmware updates and configuration utilities available through ORing’s website.
- DS‑Tool supports group firmware updates and configuration backups.

Maintenance Recommendations:
- Ensure adequate ventilation when mounted in enclosures.
- Periodically verify power supply redundancy and Ethernet link status LEDs.
- Use shielded cables in high‑EMI environments.
- Regularly back up configuration via DS‑Tool or web interface.

Firmware & Software Updates:
- Upgradable via web interface or DS‑Tool utility.
- Supports import/export of configuration files for rapid deployment.

Safety Notes:
- Use only within specified voltage and temperature ranges.
- Disconnect power before wiring or maintenance.
- Follow ESD precautions when handling the device.




### Summary

The ORing IDS‑5042 Industrial Device Server is a robust, feature‑rich solution for integrating serial‑based equipment into Ethernet networks. With four configurable RS‑232/422/485 ports, dual redundant Ethernet interfaces, and dual DC power inputs, it ensures continuous, secure, and flexible communication in demanding industrial environments. Its support for multiple operation modes, advanced management via HTTPS/SSH/DS‑Tool, and comprehensive event notification system make it ideal for automation, transportation, and energy applications requiring high reliability and minimal downtime. The IDS‑5042+ variant adds IEEE 802.3af PoE capability, while the IDS‑5042‑I+ provides isolated serial ports for enhanced electrical protection.

Backed by a 5‑year warranty and compliance with major industrial and EMC standards, the IDS‑5042 series delivers dependable performance, simplified integration, and long‑term operational stability for mission‑critical industrial networking.

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