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- High‑Density 96‑Pin Half‑Pitch Connector:
Equipped with a precision 96‑pin half‑pitch (Honda Tsushin Kogyo or equivalent) connector on one end, ensuring compatibility with CONTEC PCI and CompactPCI I/O boards.
- Open‑End Termination:
The opposite end is open, allowing direct wiring to custom terminal blocks, control panels, or external devices.
- Shielded Construction:
The cable features full shielding to minimize electromagnetic interference (EMI) and crosstalk, ensuring signal integrity in electrically noisy industrial environments.
- Optimized Length:
1.5 m total length provides flexibility for rack or panel installations while maintaining signal quality.
- Industrial Durability:
Designed for continuous operation in factory automation, process control, and test systems. The cable jacket and conductors are rated for industrial temperature and mechanical stress.
- High Compatibility:
Fully compatible with CONTEC’s 96‑pin half‑pitch interface boards such as:
- PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI)
- PIO‑32/32F(PCI), PIO‑32/32B(PCI)H, PIO‑48D(PCI)
- CNT24‑4D(PCI), CNT32‑8M(PCI)
- SMC‑2P(PCI), SMC‑4P(PCI)
- AD12‑64(PCI), AD12‑16(PCI)E, and other analog/digital boards using 96‑pin connectors.
- Noise‑Resistant Signal Transmission:
Shielded twisted‑pair internal wiring reduces susceptibility to external noise and ensures stable digital or analog signal transfer.
- Flexible Integration:
Can be used with optional terminal units such as EPD‑96, DTP‑64(PC), or connector converters like CCB‑96 for 37‑pin D‑type breakout.
Equipped with a precision 96‑pin half‑pitch (Honda Tsushin Kogyo or equivalent) connector on one end, ensuring compatibility with CONTEC PCI and CompactPCI I/O boards.
- Open‑End Termination:
The opposite end is open, allowing direct wiring to custom terminal blocks, control panels, or external devices.
- Shielded Construction:
The cable features full shielding to minimize electromagnetic interference (EMI) and crosstalk, ensuring signal integrity in electrically noisy industrial environments.
- Optimized Length:
1.5 m total length provides flexibility for rack or panel installations while maintaining signal quality.
- Industrial Durability:
Designed for continuous operation in factory automation, process control, and test systems. The cable jacket and conductors are rated for industrial temperature and mechanical stress.
- High Compatibility:
Fully compatible with CONTEC’s 96‑pin half‑pitch interface boards such as:
- PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI)
- PIO‑32/32F(PCI), PIO‑32/32B(PCI)H, PIO‑48D(PCI)
- CNT24‑4D(PCI), CNT32‑8M(PCI)
- SMC‑2P(PCI), SMC‑4P(PCI)
- AD12‑64(PCI), AD12‑16(PCI)E, and other analog/digital boards using 96‑pin connectors.
- Noise‑Resistant Signal Transmission:
Shielded twisted‑pair internal wiring reduces susceptibility to external noise and ensures stable digital or analog signal transfer.
- Flexible Integration:
Can be used with optional terminal units such as EPD‑96, DTP‑64(PC), or connector converters like CCB‑96 for 37‑pin D‑type breakout.
Comprehensive Product Summary – PCA96PS‑1.5 Cable
### 1. Product Overview
Product Name: PCA96PS‑1.5
Article Number: PCA96PS‑1.5
Series: PCI Bus Series – Digital I/O Board Accessories and Cables
Product Type: Shielded cable, 96‑pin half‑pitch high‑density connector to open end
Manufacturer: CONTEC Co., Ltd.
Website: [www.contec.com](https://www.contec.com)
The CONTEC PCA96PS‑1.5 is a high‑performance industrial‑grade shielded cable designed for interfacing CONTEC PCI Bus digital and analog I/O boards equipped with 96‑pin half‑pitch connectors. It provides a reliable, noise‑resistant connection between the board and external devices or terminal units. The cable is part of CONTEC’s extensive range of industrial automation accessories supporting the PCI Bus Series of digital I/O, analog I/O, counter, and motor control boards.
### 2. Key Features
- High‑Density 96‑Pin Half‑Pitch Connector:
Equipped with a precision 96‑pin half‑pitch (Honda Tsushin Kogyo or equivalent) connector on one end, ensuring compatibility with CONTEC PCI and CompactPCI I/O boards.
- Open‑End Termination:
The opposite end is open, allowing direct wiring to custom terminal blocks, control panels, or external devices.
- Shielded Construction:
The cable features full shielding to minimize electromagnetic interference (EMI) and crosstalk, ensuring signal integrity in electrically noisy industrial environments.
- Optimized Length:
1.5 m total length provides flexibility for rack or panel installations while maintaining signal quality.
- Industrial Durability:
Designed for continuous operation in factory automation, process control, and test systems. The cable jacket and conductors are rated for industrial temperature and mechanical stress.
- High Compatibility:
Fully compatible with CONTEC’s 96‑pin half‑pitch interface boards such as:
- PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI)
- PIO‑32/32F(PCI), PIO‑32/32B(PCI)H, PIO‑48D(PCI)
- CNT24‑4D(PCI), CNT32‑8M(PCI)
- SMC‑2P(PCI), SMC‑4P(PCI)
- AD12‑64(PCI), AD12‑16(PCI)E, and other analog/digital boards using 96‑pin connectors.
- Noise‑Resistant Signal Transmission:
Shielded twisted‑pair internal wiring reduces susceptibility to external noise and ensures stable digital or analog signal transfer.
- Flexible Integration:
Can be used with optional terminal units such as EPD‑96, DTP‑64(PC), or connector converters like CCB‑96 for 37‑pin D‑type breakout.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Model | PCA96PS‑1.5 |
| Cable Type | Shielded multi‑core cable |
| Connector Type (Board Side) | 96‑pin half‑pitch male connector |
| Connector Standard | Honda Tsushin Kogyo PCR‑E96LMD or equivalent |
| Opposite End | Open‑end (individual wires) |
| Cable Length | 1.5 m |
| Conductor Pitch | 1.27 mm |
| Conductor Count | 96 conductors |
| Shielding | Overall foil and braid shield |
| Insulation Resistance | ≥100 MΩ at 500 VDC |
| Dielectric Strength | 500 Vrms for 1 minute |
| Operating Temperature | 0 °C – 50 °C |
| Storage Temperature | –20 °C – 70 °C |
| Outer Jacket Material | PVC, industrial‑grade |
| Color | Gray |
| Weight | Approx. 150 g |
| RoHS Compliance | Yes |
| Country of Origin | Japan |
### 4. Functionality
The PCA96PS‑1.5 functions as an interface cable between CONTEC PCI/CompactPCI I/O boards and external devices. The 96‑pin half‑pitch connector mates directly with the board’s I/O port, while the open‑end conductors can be wired to terminal blocks, sensors, actuators, or control panels.
Typical Use Cases:
- Connecting digital I/O boards to external relay modules or PLC input/output terminals.
- Wiring analog input/output boards to sensors, transducers, or actuators.
- Linking counter or motor control boards to encoders, limit switches, and servo drivers.
- Integrating test and measurement systems requiring high‑density signal routing.
Applications:
- Factory automation and process control
- Machine vision and robotics
- Semiconductor and electronics testing
- Data acquisition and monitoring systems
- Laboratory instrumentation
Compatibility:
- Designed for CONTEC PCI Bus Series boards with 96‑pin half‑pitch connectors.
- Compatible with optional accessories such as:
- EPD‑96 (DIN‑rail terminal unit)
- DTP‑64(PC) (screw‑type terminal block)
- CCB‑96 (96‑pin to dual 37‑pin D‑type converter)
- CM‑64(PC)E (signal monitor/emulator)
- DIN‑ADP1 (DIN‑rail adapter)
### 5. Components & Accessories
Included Items:
- PCA96PS‑1.5 cable assembly (1.5 m)
- Factory‑attached 96‑pin half‑pitch connector with strain relief
- Individual labeled conductors at open end
Optional Accessories:
- EPD‑96: 96‑channel terminal unit, 219.5 × 35.5 × 64 mm, DIN‑rail mountable.
- DTP‑64(PC): 64‑channel screw‑type terminal block, 170 × 122 mm.
- CCB‑96: Converter board (96‑pin half‑pitch to dual 37‑pin D‑type female).
- CM‑64(PC)E: Check‑Mate signal monitor/emulator for 64‑channel I/O.
- DIN‑ADP1: DIN‑rail adapter for terminal units.
- CN5‑H96F: 96‑pin half‑pitch female connector (5 pcs set) for custom assemblies.
Related Cable Variants:
- PCA96P‑1.5 (flat, unshielded)
- PCB96PS‑1.5 (shielded, both‑end connectors)
- PCB96W‑1.5 (96‑pin to dual 37‑pin D‑type)
- PCB100/96PS‑1.5 (100‑pin to 96‑pin converter cable)
### 6. Installation & Setup
Requirements:
- Compatible CONTEC PCI or CompactPCI board with 96‑pin half‑pitch female connector.
- Proper grounding and shielding practices to minimize noise.
- Adequate cable routing space (minimum bend radius 10× cable diameter).
Mounting Options:
- Direct connection from board to terminal unit (EPD‑96 or DTP‑64(PC)).
- DIN‑rail mounting using DIN‑ADP1 adapter for terminal units.
- Panel wiring via open‑end conductors.
Configuration Steps:
1. Power off the PC or control system.
2. Connect the 96‑pin half‑pitch male connector to the board’s mating connector.
3. Secure the connector using the locking screws.
4. Route the cable to the target terminal unit or device.
5. Wire each open‑end conductor according to the board’s pin assignment.
6. Verify continuity and shielding integrity before powering on.
Safety Notes:
- Avoid excessive bending or pulling of the cable.
- Ensure proper grounding of shield to prevent noise coupling.
- Do not exceed the rated voltage or current per conductor.
### 7. Performance & Capabilities
- Signal Integrity:
Shielded construction ensures low signal attenuation and minimal crosstalk, supporting high‑speed digital I/O up to 33 MHz PCI bus operation.
- Noise Immunity:
Effective against industrial EMI from motors, relays, and switching power supplies.
- Mechanical Reliability:
Molded connector with strain relief prevents conductor fatigue during repeated connection cycles.
- Electrical Performance:
Supports TTL‑level (5 VDC) and opto‑isolated (12–24 VDC) signal transmission as used in CONTEC I/O boards.
- Maximum Transmission Distance:
Recommended up to 1.5 m for high‑speed digital signals; longer distances possible for low‑frequency or static signals.
- Limitations:
Not intended for high‑voltage or power transmission; designed exclusively for signal‑level I/O.
### 8. Standards & Compliance
- Electrical Standards:
Conforms to PCI Bus Series interface specifications for 96‑pin half‑pitch connectors.
- Environmental Compliance:
RoHS Directive compliant (Restriction of Hazardous Substances).
- Safety & Quality:
Manufactured under ISO‑certified quality management systems ensuring consistent electrical and mechanical performance.
- Industry Standards:
- Connector: IEC 61076‑4‑113 (Half‑Pitch Type)
- Cable: UL‑approved multi‑core shielded cable
- Operating environment: Industrial automation grade
### 9. Additional Information
Warranty:
Standard CONTEC limited warranty (typically one year) covering manufacturing defects and workmanship.
Support & Documentation:
- Product datasheets, pin assignments, and wiring diagrams available at [www.contec.com](https://www.contec.com).
- Technical support via CONTEC global service centers.
Maintenance:
- Periodically inspect connectors for oxidation or mechanical wear.
- Clean contacts with non‑residue contact cleaner if necessary.
- Verify shielding continuity during scheduled maintenance.
Product Updates:
The PCA96PS series is part of CONTEC’s ongoing product line for PCI Bus accessories. Updated versions may include extended lengths (0.5 m, 3 m, 5 m) or alternative connector configurations (flat or dual 37‑pin D‑type).
### Summary
The CONTEC PCA96PS‑1.5 is a precision‑engineered, shielded 96‑pin half‑pitch cable optimized for industrial automation and data acquisition systems. Its robust shielding, high‑density connector, and open‑end flexibility make it ideal for connecting CONTEC PCI Bus digital and analog I/O boards to external devices, terminal units, or custom control panels. With a 1.5 m length, durable construction, and full compatibility across CONTEC’s PCI Bus Series, the PCA96PS‑1.5 ensures reliable, noise‑free signal transmission in demanding industrial environments.
### 1. Product Overview
Product Name: PCA96PS‑1.5
Article Number: PCA96PS‑1.5
Series: PCI Bus Series – Digital I/O Board Accessories and Cables
Product Type: Shielded cable, 96‑pin half‑pitch high‑density connector to open end
Manufacturer: CONTEC Co., Ltd.
Website: [www.contec.com](https://www.contec.com)
The CONTEC PCA96PS‑1.5 is a high‑performance industrial‑grade shielded cable designed for interfacing CONTEC PCI Bus digital and analog I/O boards equipped with 96‑pin half‑pitch connectors. It provides a reliable, noise‑resistant connection between the board and external devices or terminal units. The cable is part of CONTEC’s extensive range of industrial automation accessories supporting the PCI Bus Series of digital I/O, analog I/O, counter, and motor control boards.
### 2. Key Features
- High‑Density 96‑Pin Half‑Pitch Connector:
Equipped with a precision 96‑pin half‑pitch (Honda Tsushin Kogyo or equivalent) connector on one end, ensuring compatibility with CONTEC PCI and CompactPCI I/O boards.
- Open‑End Termination:
The opposite end is open, allowing direct wiring to custom terminal blocks, control panels, or external devices.
- Shielded Construction:
The cable features full shielding to minimize electromagnetic interference (EMI) and crosstalk, ensuring signal integrity in electrically noisy industrial environments.
- Optimized Length:
1.5 m total length provides flexibility for rack or panel installations while maintaining signal quality.
- Industrial Durability:
Designed for continuous operation in factory automation, process control, and test systems. The cable jacket and conductors are rated for industrial temperature and mechanical stress.
- High Compatibility:
Fully compatible with CONTEC’s 96‑pin half‑pitch interface boards such as:
- PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI)
- PIO‑32/32F(PCI), PIO‑32/32B(PCI)H, PIO‑48D(PCI)
- CNT24‑4D(PCI), CNT32‑8M(PCI)
- SMC‑2P(PCI), SMC‑4P(PCI)
- AD12‑64(PCI), AD12‑16(PCI)E, and other analog/digital boards using 96‑pin connectors.
- Noise‑Resistant Signal Transmission:
Shielded twisted‑pair internal wiring reduces susceptibility to external noise and ensures stable digital or analog signal transfer.
- Flexible Integration:
Can be used with optional terminal units such as EPD‑96, DTP‑64(PC), or connector converters like CCB‑96 for 37‑pin D‑type breakout.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|------------------|
| Model | PCA96PS‑1.5 |
| Cable Type | Shielded multi‑core cable |
| Connector Type (Board Side) | 96‑pin half‑pitch male connector |
| Connector Standard | Honda Tsushin Kogyo PCR‑E96LMD or equivalent |
| Opposite End | Open‑end (individual wires) |
| Cable Length | 1.5 m |
| Conductor Pitch | 1.27 mm |
| Conductor Count | 96 conductors |
| Shielding | Overall foil and braid shield |
| Insulation Resistance | ≥100 MΩ at 500 VDC |
| Dielectric Strength | 500 Vrms for 1 minute |
| Operating Temperature | 0 °C – 50 °C |
| Storage Temperature | –20 °C – 70 °C |
| Outer Jacket Material | PVC, industrial‑grade |
| Color | Gray |
| Weight | Approx. 150 g |
| RoHS Compliance | Yes |
| Country of Origin | Japan |
### 4. Functionality
The PCA96PS‑1.5 functions as an interface cable between CONTEC PCI/CompactPCI I/O boards and external devices. The 96‑pin half‑pitch connector mates directly with the board’s I/O port, while the open‑end conductors can be wired to terminal blocks, sensors, actuators, or control panels.
Typical Use Cases:
- Connecting digital I/O boards to external relay modules or PLC input/output terminals.
- Wiring analog input/output boards to sensors, transducers, or actuators.
- Linking counter or motor control boards to encoders, limit switches, and servo drivers.
- Integrating test and measurement systems requiring high‑density signal routing.
Applications:
- Factory automation and process control
- Machine vision and robotics
- Semiconductor and electronics testing
- Data acquisition and monitoring systems
- Laboratory instrumentation
Compatibility:
- Designed for CONTEC PCI Bus Series boards with 96‑pin half‑pitch connectors.
- Compatible with optional accessories such as:
- EPD‑96 (DIN‑rail terminal unit)
- DTP‑64(PC) (screw‑type terminal block)
- CCB‑96 (96‑pin to dual 37‑pin D‑type converter)
- CM‑64(PC)E (signal monitor/emulator)
- DIN‑ADP1 (DIN‑rail adapter)
### 5. Components & Accessories
Included Items:
- PCA96PS‑1.5 cable assembly (1.5 m)
- Factory‑attached 96‑pin half‑pitch connector with strain relief
- Individual labeled conductors at open end
Optional Accessories:
- EPD‑96: 96‑channel terminal unit, 219.5 × 35.5 × 64 mm, DIN‑rail mountable.
- DTP‑64(PC): 64‑channel screw‑type terminal block, 170 × 122 mm.
- CCB‑96: Converter board (96‑pin half‑pitch to dual 37‑pin D‑type female).
- CM‑64(PC)E: Check‑Mate signal monitor/emulator for 64‑channel I/O.
- DIN‑ADP1: DIN‑rail adapter for terminal units.
- CN5‑H96F: 96‑pin half‑pitch female connector (5 pcs set) for custom assemblies.
Related Cable Variants:
- PCA96P‑1.5 (flat, unshielded)
- PCB96PS‑1.5 (shielded, both‑end connectors)
- PCB96W‑1.5 (96‑pin to dual 37‑pin D‑type)
- PCB100/96PS‑1.5 (100‑pin to 96‑pin converter cable)
### 6. Installation & Setup
Requirements:
- Compatible CONTEC PCI or CompactPCI board with 96‑pin half‑pitch female connector.
- Proper grounding and shielding practices to minimize noise.
- Adequate cable routing space (minimum bend radius 10× cable diameter).
Mounting Options:
- Direct connection from board to terminal unit (EPD‑96 or DTP‑64(PC)).
- DIN‑rail mounting using DIN‑ADP1 adapter for terminal units.
- Panel wiring via open‑end conductors.
Configuration Steps:
1. Power off the PC or control system.
2. Connect the 96‑pin half‑pitch male connector to the board’s mating connector.
3. Secure the connector using the locking screws.
4. Route the cable to the target terminal unit or device.
5. Wire each open‑end conductor according to the board’s pin assignment.
6. Verify continuity and shielding integrity before powering on.
Safety Notes:
- Avoid excessive bending or pulling of the cable.
- Ensure proper grounding of shield to prevent noise coupling.
- Do not exceed the rated voltage or current per conductor.
### 7. Performance & Capabilities
- Signal Integrity:
Shielded construction ensures low signal attenuation and minimal crosstalk, supporting high‑speed digital I/O up to 33 MHz PCI bus operation.
- Noise Immunity:
Effective against industrial EMI from motors, relays, and switching power supplies.
- Mechanical Reliability:
Molded connector with strain relief prevents conductor fatigue during repeated connection cycles.
- Electrical Performance:
Supports TTL‑level (5 VDC) and opto‑isolated (12–24 VDC) signal transmission as used in CONTEC I/O boards.
- Maximum Transmission Distance:
Recommended up to 1.5 m for high‑speed digital signals; longer distances possible for low‑frequency or static signals.
- Limitations:
Not intended for high‑voltage or power transmission; designed exclusively for signal‑level I/O.
### 8. Standards & Compliance
- Electrical Standards:
Conforms to PCI Bus Series interface specifications for 96‑pin half‑pitch connectors.
- Environmental Compliance:
RoHS Directive compliant (Restriction of Hazardous Substances).
- Safety & Quality:
Manufactured under ISO‑certified quality management systems ensuring consistent electrical and mechanical performance.
- Industry Standards:
- Connector: IEC 61076‑4‑113 (Half‑Pitch Type)
- Cable: UL‑approved multi‑core shielded cable
- Operating environment: Industrial automation grade
### 9. Additional Information
Warranty:
Standard CONTEC limited warranty (typically one year) covering manufacturing defects and workmanship.
Support & Documentation:
- Product datasheets, pin assignments, and wiring diagrams available at [www.contec.com](https://www.contec.com).
- Technical support via CONTEC global service centers.
Maintenance:
- Periodically inspect connectors for oxidation or mechanical wear.
- Clean contacts with non‑residue contact cleaner if necessary.
- Verify shielding continuity during scheduled maintenance.
Product Updates:
The PCA96PS series is part of CONTEC’s ongoing product line for PCI Bus accessories. Updated versions may include extended lengths (0.5 m, 3 m, 5 m) or alternative connector configurations (flat or dual 37‑pin D‑type).
### Summary
The CONTEC PCA96PS‑1.5 is a precision‑engineered, shielded 96‑pin half‑pitch cable optimized for industrial automation and data acquisition systems. Its robust shielding, high‑density connector, and open‑end flexibility make it ideal for connecting CONTEC PCI Bus digital and analog I/O boards to external devices, terminal units, or custom control panels. With a 1.5 m length, durable construction, and full compatibility across CONTEC’s PCI Bus Series, the PCA96PS‑1.5 ensures reliable, noise‑free signal transmission in demanding industrial environments.
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