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PRY-32(PC)

32 channels photo MOS Relay Card
  • Hersteller Contec
  • Kategorie: DIO Isolated ISA
  • The CONTEC PRY-32(PC) is a high-density, 32-channel Photo MOS relay output card designed for industrial control, signal switching, and automation systems. It provides electrically isolated output channels using solid-state Photo MOS relays, ensuring high reliability, fast switching, and long operational life compared to mechanical relays. The board is part of CONTEC’s extensive Digital I/O product family, compatible with PC-based control systems and designed for integration into industrial PCs or control panels.
- 32 Independent Output Channels: Provides 32 discrete Photo MOS relay outputs for flexible control of external devices.
- High Voltage and Current Capability: Supports up to 199 VDC or 199 VAC per channel, with a maximum current of 250 mA per channel.
- Grouped Power Handling: Each group of 8 channels supports a combined maximum current of 1 A, allowing efficient load distribution.
- Fast Switching Performance: Typical operation time is less than 1 ms, enabling rapid control response suitable for automation and test systems.
- Optical Isolation: Each output channel is optically isolated from the control circuitry, protecting the host system from voltage spikes, surges, and ground loops.
- Standardized Connector Interface: Equipped with a 37-pin D-sub female connector for easy integration with CONTEC cables, terminal blocks, and external devices.
- Compact Form Factor: Board dimensions of 160 mm × 122 mm allow installation in compact control enclosures or PC chassis.
- High Reliability Solid-State Design: Photo MOS relays provide silent operation, no mechanical wear, and long service life.
- Cross-Platform Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and supports LabVIEW integration via VI-DAQ libraries.
- Industrial-Grade Build: Designed for continuous operation in industrial environments with robust electrical isolation and surge protection.

Ursprungsland: Japan

Zolltarifnummer: 8473 3020 000

1. Product Overview

Product Name: 32 Channels Photo MOS Relay Card
Model: PRY-32(PC)
Article Number: PRY-32(PC)
Series: Digital I/O Interface Boards – Relay Output Series
Manufacturer: CONTEC Co., Ltd. (Japan)
Product Category: Industrial Automation / Measurement and Control / Digital Output Interface

The CONTEC PRY-32(PC) is a high-density, 32-channel Photo MOS relay output card designed for industrial control, signal switching, and automation systems. It provides electrically isolated output channels using solid-state Photo MOS relays, ensuring high reliability, fast switching, and long operational life compared to mechanical relays. The board is part of CONTEC’s extensive Digital I/O product family, compatible with PC-based control systems and designed for integration into industrial PCs or control panels.




2. Key Features

- 32 Independent Output Channels: Provides 32 discrete Photo MOS relay outputs for flexible control of external devices.
- High Voltage and Current Capability: Supports up to 199 VDC or 199 VAC per channel, with a maximum current of 250 mA per channel.
- Grouped Power Handling: Each group of 8 channels supports a combined maximum current of 1 A, allowing efficient load distribution.
- Fast Switching Performance: Typical operation time is less than 1 ms, enabling rapid control response suitable for automation and test systems.
- Optical Isolation: Each output channel is optically isolated from the control circuitry, protecting the host system from voltage spikes, surges, and ground loops.
- Standardized Connector Interface: Equipped with a 37-pin D-sub female connector for easy integration with CONTEC cables, terminal blocks, and external devices.
- Compact Form Factor: Board dimensions of 160 mm × 122 mm allow installation in compact control enclosures or PC chassis.
- High Reliability Solid-State Design: Photo MOS relays provide silent operation, no mechanical wear, and long service life.
- Cross-Platform Software Support: Compatible with CONTEC’s API-TOOL driver suite for Windows and Linux, and supports LabVIEW integration via VI-DAQ libraries.
- Industrial-Grade Build: Designed for continuous operation in industrial environments with robust electrical isolation and surge protection.




3. Technical Specifications

| Parameter | Specification |
|----------------|-------------------|
| Model | PRY-32(PC) |
| Output Channels | 32 channels (Photo MOS relay outputs) |
| Output Type | Photo MOS relay (solid-state relay) |
| Maximum Switching Voltage | 199 VDC / 199 VAC |
| Maximum Switching Current | 250 mA per channel |
| Maximum Current per Group | 1 A per group of 8 channels |
| Maximum Load Power | 10 VA (AC) / 10 W (DC) per group |
| Operation Time | < 1 ms |
| Isolation Method | Opto-coupler isolation between I/O and logic circuits |
| Connector Type | 37-pin D-sub female (DCL-J37SAF-20L9 [JAE] or equivalent) |
| Board Dimensions | 160 mm (L) × 122 mm (H) |
| Mounting Type | PC board / panel mount |
| Power Supply | +5 VDC (supplied from PC bus or external source) |
| Power Consumption | Approx. 450 mA (typical) |
| Operating Temperature Range | 0°C to +50°C (typical industrial environment) |
| Storage Temperature Range | -20°C to +60°C |
| Humidity | 10–90% RH (non-condensing) |
| Insulation Resistance | ≥ 100 MΩ (at 500 VDC between I/O and logic) |
| Dielectric Strength | 500 VAC for 1 minute between I/O and logic circuits |
| Weight | Approx. 200 g |
| Bus Interface | PC/ISA compatible (non-PCI) |
| I/O Address Range | Occupies 4 I/O ports (configurable) |
| Wiring Distance | Up to 50 m (depending on cable and load conditions) |




4. Functionality

The PRY-32(PC) functions as a digital output interface board that uses Photo MOS relays to switch external AC or DC loads under software control. Each output channel acts as an independent solid-state relay, capable of switching both resistive and inductive loads within the rated voltage and current limits.

Operating Principle:
Each channel’s control signal from the host PC activates an internal opto-isolated driver circuit, which in turn triggers the Photo MOS relay. The relay closes or opens the circuit to the external load without mechanical contact, ensuring silent and wear-free operation.

Use Cases and Applications:
- Industrial automation and process control systems
- Test and measurement equipment requiring isolated signal switching
- PLC and SCADA system expansion
- Signal routing and multiplexing in laboratory environments
- Control of solenoids, lamps, indicators, and low-power actuators
- Replacement of mechanical relay boards for improved reliability

Compatibility:
The PRY-32(PC) is compatible with CONTEC’s range of interface cables and terminal blocks, allowing easy connection to sensors, actuators, and control devices. It integrates seamlessly with CONTEC’s software ecosystem, including Windows and Linux drivers and LabVIEW libraries.




5. Components & Accessories

Included Items:
- PRY-32(PC) main board
- User documentation and setup guide
- Software driver package (API-TOOL for Windows/Linux)

Optional Accessories:
- Cables:
- PCB37P / PCB37PS (37-pin D-sub cable, 1.5 m or 0.5 m)
- PCA37P / PCA37PS (shielded versions)
- Terminal Blocks:
- EPD-37A / EPD-37 (screw terminal blocks for 37-pin D-sub)
- CM-32(PC)E (DIN-rail mount terminal block)
- Connector Sets:
- CN5-D37M (male connector kit for custom wiring)

Connectors:
- External connection via 37-pin D-sub female connector
- Compatible with JAE DCL-J37SAF-20L9 or equivalent industrial-grade connectors




6. Installation & Setup

Requirements:
- Host system with available ISA or PC-compatible expansion slot
- +5 VDC power supply (from bus or external source)
- Appropriate cable and terminal block for external wiring

Mounting Options:
- Direct installation into PC chassis or control panel
- DIN-rail mounting via optional terminal block modules

Configuration:
- I/O address can be set via DIP switch or software configuration utility
- Occupies 4 consecutive I/O ports
- External wiring through 37-pin D-sub connector using CONTEC cables

Setup Procedure:
1. Power off the host system before installation.
2. Insert the PRY-32(PC) card into the designated slot.
3. Connect the external devices via the 37-pin D-sub connector.
4. Install the API-TOOL driver software.
5. Configure I/O addresses and verify operation using the provided utility.




7. Performance & Capabilities

- Switching Speed: < 1 ms (typical)
- Load Capacity: 199 VDC/VAC, 250 mA per channel
- Group Current Limit: 1 A per 8-channel group
- Isolation Voltage: 500 VAC between I/O and logic
- Leakage Current: ≤ 1 µA (off-state)
- Output Loss: ≤ 360 mW per channel
- Reliability: Solid-state design ensures >100 million switching cycles under rated conditions
- Noise Immunity: Optical isolation prevents signal interference and ground potential differences
- Efficiency: Low power consumption and minimal heat generation compared to mechanical relays

Limitations:
- Not suitable for high-current loads exceeding 250 mA per channel
- Requires external power supply for driving high-voltage loads
- Limited to resistive or low-inductive loads within rated specifications




8. Standards & Compliance

- Electrical Safety: Designed in accordance with IEC and JIS industrial control standards
- EMC Compliance: Meets industrial electromagnetic compatibility requirements
- RoHS Compliance: Manufactured using lead-free and environmentally safe materials
- CE Marking: Conforms to European safety and EMC directives (when used with certified accessories)
- Quality Assurance: Produced under ISO 9001-certified manufacturing processes




9. Additional Information

Warranty:
Standard 1-year manufacturer’s warranty covering defects in materials and workmanship. Extended warranty options available through CONTEC distributors.

Technical Support:
- Global technical support via CONTEC’s online portal (www.contec.com)
- Access to driver updates, manuals, and application notes
- Developer resources including sample code and API documentation

Maintenance:
- No mechanical parts; minimal maintenance required
- Periodic inspection of connectors and wiring recommended
- Ensure proper ventilation and avoid exposure to excessive dust or moisture

Software & Updates:
- API-TOOL for Windows: Provides Win32 API-compatible DLLs for easy integration into custom applications.
- API-TOOL for Linux: Includes kernel module drivers and shared libraries for Linux-based control systems.
- LabVIEW VI-DAQ Library: Free downloadable VI library for National Instruments LabVIEW, enabling direct control and data acquisition through graphical programming.

Documentation & Resources:
- User manual with pin assignments, wiring diagrams, and sample programs
- Online knowledge base and driver download center
- Application examples for automation, testing, and monitoring systems




### Summary

The CONTEC PRY-32(PC) 32-channel Photo MOS Relay Card is a robust, high-performance digital output interface designed for industrial and laboratory automation. It combines the reliability of solid-state switching with the flexibility of PC-based control, offering fast response, high isolation, and long operational life. With its 37-pin D-sub interface, compact design, and comprehensive software support, the PRY-32(PC) is ideal for engineers and system integrators seeking a dependable solution for controlling multiple AC/DC loads in precision automation, measurement, and control applications.




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