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SMC-4DF-PCI

UPCI 4 axis motion controller high functionality
415,00 EUR

inkl. Umsatzsteuer 493,85 EUR

  • Hersteller Contec
  • Kategorie: Motion Control / EtherCAT PCI
  • The CONTEC SMC‑4DF‑PCI is a high‑performance, four‑axis motion control board designed for PCI‑bus computers. It provides advanced pulse‑train output control for stepping and servo motors, enabling precise multi‑axis positioning, interpolation, and synchronized motion. The board integrates a high‑speed PCL6045B motion control chip and supports a wide range of motion control functions including linear/circular interpolation, S‑curve acceleration/deceleration, and frame‑based motion sequencing. It is part of CONTEC’s UPCI motion control lineup, which also includes the 8‑axis SMC‑8DF‑PCI model.
- High‑Functionality 4‑Axis Control: Supports independent or synchronized control of up to four axes for stepping or servo motors.
- Advanced Motion Profiles: Provides target positioning, origin (ORG) return, linear and circular interpolation, and S‑type acceleration/deceleration control.
- Frame‑Based Motion Sequencing: Each axis can store up to 1024 positioning frames, allowing complex motion sequences to be executed without CPU load.
- High‑Speed Pulse Output: Generates pulse trains from 0.1 to 6.5 million pulses per second (Mpps) with selectable output formats.
- Flexible Pulse Output Modes: Supports 2‑pulse (CW/CCW), common‑pulse (Pulse/Direction), and 90° phase difference (Lead/Lag) output modes.
- Encoder Feedback Compatibility: Accepts differential, TTL‑level, and open‑collector encoder signals for position feedback.
- Opto‑Isolated Limit Inputs: Each axis includes opto‑isolated inputs for origin (ORG), positive limit (+LIM), and negative limit (–LIM) detection.
- General‑Purpose I/O: Provides seven opto‑isolated general‑purpose input signals and three general‑purpose open‑collector outputs.
- Synchronous Multi‑Board Operation: Supports synchronization of up to 16 boards (SMC‑4DF‑PCI and/or SMC‑8DF‑PCI) for coordinated multi‑axis systems.
- Override Function: Allows real‑time override of speed or target position during motion execution.
- High‑Speed Isolated Outputs: Ensures reliable signal transmission and noise immunity in industrial environments.
- PCI Bus Interface: Fully compliant with PCI 32‑bit, 33 MHz, 5 V/3.3 V bus specifications.
- Compact Board Size: 176.41 mm (L) × 106.68 mm (H), suitable for standard PCI slots.
- Windows Driver Support: Includes CONTEC’s API‑TOOL driver library for Windows, enabling easy integration with user applications.

Ursprungsland: Japan

Zolltarifnummer: 8473 3020 000

Comprehensive Product Summary – SMC‑4DF‑PCI High‑Functionality 4‑Axis Motion Controller




### 1. Product Overview
Product Name: SMC‑4DF‑PCI
Model: SMC‑4DF‑PCI
Series: UPCI Motion Controller Series (High‑Functionality Type)
Article Number: SMC‑4DF‑PCI
Manufacturer: CONTEC Co., Ltd. (Japan)
Product Category: PCI Bus Motion Controller Board
Product Type: 4‑Axis Stepping/Servo Motor Controller for Industrial Automation

The CONTEC SMC‑4DF‑PCI is a high‑performance, four‑axis motion control board designed for PCI‑bus computers. It provides advanced pulse‑train output control for stepping and servo motors, enabling precise multi‑axis positioning, interpolation, and synchronized motion. The board integrates a high‑speed PCL6045B motion control chip and supports a wide range of motion control functions including linear/circular interpolation, S‑curve acceleration/deceleration, and frame‑based motion sequencing. It is part of CONTEC’s UPCI motion control lineup, which also includes the 8‑axis SMC‑8DF‑PCI model.




### 2. Key Features
- High‑Functionality 4‑Axis Control: Supports independent or synchronized control of up to four axes for stepping or servo motors.
- Advanced Motion Profiles: Provides target positioning, origin (ORG) return, linear and circular interpolation, and S‑type acceleration/deceleration control.
- Frame‑Based Motion Sequencing: Each axis can store up to 1024 positioning frames, allowing complex motion sequences to be executed without CPU load.
- High‑Speed Pulse Output: Generates pulse trains from 0.1 to 6.5 million pulses per second (Mpps) with selectable output formats.
- Flexible Pulse Output Modes: Supports 2‑pulse (CW/CCW), common‑pulse (Pulse/Direction), and 90° phase difference (Lead/Lag) output modes.
- Encoder Feedback Compatibility: Accepts differential, TTL‑level, and open‑collector encoder signals for position feedback.
- Opto‑Isolated Limit Inputs: Each axis includes opto‑isolated inputs for origin (ORG), positive limit (+LIM), and negative limit (–LIM) detection.
- General‑Purpose I/O: Provides seven opto‑isolated general‑purpose input signals and three general‑purpose open‑collector outputs.
- Synchronous Multi‑Board Operation: Supports synchronization of up to 16 boards (SMC‑4DF‑PCI and/or SMC‑8DF‑PCI) for coordinated multi‑axis systems.
- Override Function: Allows real‑time override of speed or target position during motion execution.
- High‑Speed Isolated Outputs: Ensures reliable signal transmission and noise immunity in industrial environments.
- PCI Bus Interface: Fully compliant with PCI 32‑bit, 33 MHz, 5 V/3.3 V bus specifications.
- Compact Board Size: 176.41 mm (L) × 106.68 mm (H), suitable for standard PCI slots.
- Windows Driver Support: Includes CONTEC’s API‑TOOL driver library for Windows, enabling easy integration with user applications.




### 3. Technical Specifications

| Parameter | Specification |
|----------------|------------------|
| Number of Controlled Axes | 4 |
| Controller Chip | PCL6045B (NPM) or equivalent |
| Bus Interface | PCI (32‑bit, 33 MHz, 5 V or 3.3 V) |
| Pulse Output Type | 2‑pulse (CW/CCW), Common‑pulse (Pulse/Direction), or 90° Phase Difference (Lead/Lag) |
| Output Signal Form | Differential Line Driver output |
| Pulse Output Rate | 0.1 – 6.5 Mpps |
| Output Current Rating | 20 mA |
| Encoder Input Type | Single‑phase (UP/DOWN/Z) or Two‑phase (A/B/Z) |
| Encoder Input Signal Levels | Differential, TTL‑level, or Open Collector |
| Encoder Input Frequency | 5 MHz (Differential, two‑phase, 4× decoding, 50% duty) / 3 MHz (TTL‑level) / 1 MHz (Open Collector) |
| Limit Switch Inputs | 3 per axis (ORG, +LIM, –LIM), opto‑isolated for sink current input |
| Limit Input Resistance | 4.7 kΩ |
| General‑Purpose Inputs | 7 channels, opto‑isolated (sink current type) |
| General‑Purpose Outputs | 3 channels, open collector (current sinking type, software‑selectable logic) |
| Output Rating | 50 V DC, 100 mA per channel (300 mA per axis) |
| Frame Memory | 1024 frames per axis |
| Interrupts | 1 interrupt (count match, error, sampling, carry/borrow, timer, SCC error) |
| I/O Address | Any 128‑byte boundary |
| Power Consumption | +5 V DC, 800 mA (typical) |
| Board Dimensions | 176.41 (L) × 106.68 (H) mm |
| Connector Type | 100‑pin 0.8 mm pitch half‑pitch connector (HDRA‑EC100LFDT+ [HONDA Tsushin Kogyo] or equivalent) |
| Operating Temperature | 0 – 50 °C (typical for CONTEC PCI boards) |
| Storage Temperature | –10 – 60 °C |
| Humidity | 10 – 90 % RH (non‑condensing) |
| Weight | Approx. 200 g (board only) |
| Compliance | RoHS compliant |




### 4. Functionality

The SMC‑4DF‑PCI provides precise pulse‑train control for up to four independent or synchronized motor axes. It outputs pulse signals corresponding to motion parameters such as target position, velocity, and acceleration/deceleration rate. The onboard PCL6045B controller executes motion profiles autonomously, minimizing CPU load and ensuring deterministic motion timing.

Supported Motion Functions:
- Target Positioning: Moves each axis to a specified coordinate with defined speed and acceleration.
- Origin (ORG) Return: Automatically returns each axis to its mechanical home position using limit and origin sensors.
- Linear Interpolation: Coordinates two or more axes to move along a straight‑line path.
- Circular Interpolation: Enables two‑axis circular or arc motion control.
- S‑Curve Acceleration/Deceleration: Smooths velocity transitions to reduce mechanical shock.
- Frame Consecutive Movement: Executes multiple stored motion frames sequentially for complex motion sequences.
- Synchronous Control: Allows simultaneous start/stop of multiple axes or boards for coordinated motion.
- Speed/Position Override: Permits real‑time adjustment of motion parameters during operation.

Typical Applications:
- Multi‑axis positioning systems
- CNC and machine tool control
- Semiconductor and PCB manufacturing equipment
- Pick‑and‑place and assembly robots
- Inspection and measurement automation
- Laboratory motion control systems

Compatibility:
- Compatible with stepping motors and servo motors that accept pulse‑train inputs.
- Works with encoders providing differential, TTL, or open‑collector outputs.
- Operates in standard PCI‑bus computers running Windows OS.




### 5. Components & Accessories

Included Items:
- SMC‑4DF‑PCI motion controller board
- Windows driver software (API‑TOOL for Windows)
- Documentation and installation guide

Optional Accessories:
- PCB100PS / PPCA100P: 100‑pin half‑pitch interface cables
- CCB‑SMC2: Synchronization control cable (for multi‑board synchronization, up to 16 boards)
- EPD‑100A: Terminal block or breakout board for external wiring
- 37‑pin D‑SUB and 9‑pin D‑SUB connectors: For motor and encoder connections (via optional cables)

Connectors:
- 100‑pin 0.8 mm pitch half‑pitch connector × 1
- Supports connection to 37‑pin D‑SUB × 4 and 9‑pin D‑SUB × 4 via optional cables




### 6. Installation & Setup

System Requirements:
- PC with available PCI (32‑bit, 33 MHz) slot
- +5 V DC power supply from PCI bus (board does not operate on 3.3 V‑only systems)
- Windows operating system (Windows 10/11 or supported legacy versions)

Installation Steps:
1. Power off the PC and insert the SMC‑4DF‑PCI into an available PCI slot.
2. Secure the board using the bracket screw.
3. Connect motor drivers, encoders, and limit switches via the 100‑pin connector using CONTEC cables.
4. Install the API‑TOOL driver package and verify device recognition in Windows Device Manager.
5. Configure axis parameters (pulse mode, acceleration, limits) using the provided API or sample utilities.
6. Test motion output and encoder feedback before integrating into the control system.

Mounting Options:
- Standard PCI slot mounting (full‑height bracket)
- Compatible with industrial PCs and rack‑mount controllers

Configuration:
- Software‑selectable logic polarity for outputs
- Adjustable motion parameters via API commands
- Synchronization setup using optional CCB‑SMC2 cable




### 7. Performance & Capabilities

Speed and Precision:
- Pulse output frequency up to 6.5 Mpps, enabling high‑speed motion control.
- Encoder feedback up to 5 MHz (differential) ensures accurate position tracking.
- Supports 4× quadrature decoding for high‑resolution feedback.

Capacity:
- 1024 motion frames per axis stored in onboard memory.
- Up to 16 boards can be synchronized for large‑scale multi‑axis systems (64 axes total).

Efficiency:
- Onboard motion processor executes trajectories independently, reducing CPU overhead.
- Opto‑isolated I/O minimizes electrical noise and ensures reliable operation in industrial environments.

Limitations:
- Requires +5 V PCI bus power (not compatible with 3.3 V‑only systems).
- Maximum pulse rate limited by motor driver and encoder interface capabilities.
- External cables and terminal blocks are required for full I/O utilization.




### 8. Standards & Compliance

- Bus Standard: PCI Local Bus Specification (32‑bit, 33 MHz, 5 V/3.3 V)
- RoHS Compliance: Marked as RoHS compliant (CONTEC original marking)
- Electrical Isolation: Opto‑isolated inputs for limit and general‑purpose signals
- Safety & EMC: Designed for industrial environments with surge protection and noise immunity
- Environmental Standards: Operating temperature 0–50 °C, humidity 10–90 % RH (non‑condensing)




### 9. Additional Information

Warranty & Support:
- Standard CONTEC limited warranty (typically one year; refer to manufacturer policy).
- Technical support and driver updates available via CONTEC Global Portal.

Maintenance:
- Periodic inspection of connectors and cables recommended.
- Keep board free from dust and moisture; ensure proper grounding.

Software & Updates:
- API‑TOOL for Windows: License‑free driver and API library supporting Win32 API functions (DLL).
- Sample Programs: Included for rapid application development.
- LabVIEW Support: VI‑DAQ library available for integration with National Instruments LabVIEW.
- Linux Support: API‑TOOL for Linux available (module‑style device driver and shared library).

Documentation & Resources:
- User manual and pin assignment diagrams available from [www.contec.com](http://www.contec.com).
- Accessory and cable details listed on catalog page Q‑24; software support on page P‑01.

Related Models:
- SMC‑8DF‑PCI: 8‑axis version with identical functionality and higher channel count.
- SMC‑4DL‑PCI / SMC‑8DL‑PCI: Linear acceleration/deceleration type motion controllers (0.3–9.8 Mpps).
- SMC‑2P(PCI) / SMC‑4P(PCI): Standard models with 1000‑frame memory and 0.1–1 Mpps output.




### Summary

The CONTEC SMC‑4DF‑PCI is a robust, high‑functionality 4‑axis motion controller optimized for precision industrial automation. Its combination of high‑speed pulse generation (up to 6.5 Mpps), extensive frame memory (1024 frames per axis), and advanced motion features (interpolation, S‑curve acceleration, synchronization) make it ideal for demanding multi‑axis control applications. The board’s opto‑isolated I/O, differential encoder compatibility, and PCI‑bus compliance ensure reliable integration into industrial PCs and motion systems. With comprehensive software support for Windows and Linux, the SMC‑4DF‑PCI provides a flexible, high‑performance solution for engineers developing sophisticated motion control systems.

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