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- Intel® Atom™ E3845 1.9 GHz Quad-Core Processor: Provides high-efficiency computing for real-time control tasks.
- ADLINK Softmotion Kernel: Enables precise, synchronized motion control with IEC 61131-3 function blocks.
- IEC 61131-3 Programming Support: Compatible with CoDeSys v3.5, supporting five standard PLC languages.
- High-Performance EtherCAT Master: Controls up to 64 motion axes and 30,000 I/O points with a minimum cycle time of 250 µs.
- Protocol Support: EtherCAT CoE (CANopen over EtherCAT), FoE (File over EtherCAT), and EoE (Ethernet over EtherCAT).
- Fail-Safe Operation: Code execution continues even if the host Windows OS crashes.
- Built-in SD Socket: For data logging and manufacturing traceability.
- User-Defined Indicators: Three programmable LEDs for controller diagnostics.
- Rugged Fanless Design: Operates reliably from -20°C to +60°C.
- Compact Form Factor: 120 × 100 × 55 mm, suitable for DIN-rail or wall mounting.
- Wide DC Input Range: 9–32 VDC (or 6–36 VDC depending on configuration).
- Comprehensive Connectivity: Dedicated EtherCAT port, Gigabit Ethernet, HDMI, USB 3.0/2.0, and serial ports.
- Environmental Robustness: Vibration resistance up to 5 Grms, shock tolerance up to 50G, and EMC compliance (EN 55011 Class A).
- ADLINK Softmotion Kernel: Enables precise, synchronized motion control with IEC 61131-3 function blocks.
- IEC 61131-3 Programming Support: Compatible with CoDeSys v3.5, supporting five standard PLC languages.
- High-Performance EtherCAT Master: Controls up to 64 motion axes and 30,000 I/O points with a minimum cycle time of 250 µs.
- Protocol Support: EtherCAT CoE (CANopen over EtherCAT), FoE (File over EtherCAT), and EoE (Ethernet over EtherCAT).
- Fail-Safe Operation: Code execution continues even if the host Windows OS crashes.
- Built-in SD Socket: For data logging and manufacturing traceability.
- User-Defined Indicators: Three programmable LEDs for controller diagnostics.
- Rugged Fanless Design: Operates reliably from -20°C to +60°C.
- Compact Form Factor: 120 × 100 × 55 mm, suitable for DIN-rail or wall mounting.
- Wide DC Input Range: 9–32 VDC (or 6–36 VDC depending on configuration).
- Comprehensive Connectivity: Dedicated EtherCAT port, Gigabit Ethernet, HDMI, USB 3.0/2.0, and serial ports.
- Environmental Robustness: Vibration resistance up to 5 Grms, shock tolerance up to 50G, and EMC compliance (EN 55011 Class A).
Comprehensive Product Summary: ADLINK Talos-3012 EtherCAT Master Controller
### 1. Product Overview
Product Name: Talos-3012
Model: Talos-3012
Series: Talos Series EtherCAT Master Controllers
Article Number: Talos-3012
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-1Z186-1000
Manual Revision: 2.00 (September 10, 2015)
The ADLINK Talos-3012 is a compact, fanless EtherCAT master controller built around the Intel® Atom™ E3845 1.9 GHz quad-core processor. Designed for industrial automation and motion control, it supports IEC 61131-3-compliant programming and ADLINK Softmotion technology, enabling deterministic control of up to 64 motion axes and 30,000 I/O points. The controller integrates hardware, middleware, and software into a single platform optimized for real-time EtherCAT communication and Smart Factory applications.
### 2. Key Features
- Intel® Atom™ E3845 1.9 GHz Quad-Core Processor: Provides high-efficiency computing for real-time control tasks.
- ADLINK Softmotion Kernel: Enables precise, synchronized motion control with IEC 61131-3 function blocks.
- IEC 61131-3 Programming Support: Compatible with CoDeSys v3.5, supporting five standard PLC languages.
- High-Performance EtherCAT Master: Controls up to 64 motion axes and 30,000 I/O points with a minimum cycle time of 250 µs.
- Protocol Support: EtherCAT CoE (CANopen over EtherCAT), FoE (File over EtherCAT), and EoE (Ethernet over EtherCAT).
- Fail-Safe Operation: Code execution continues even if the host Windows OS crashes.
- Built-in SD Socket: For data logging and manufacturing traceability.
- User-Defined Indicators: Three programmable LEDs for controller diagnostics.
- Rugged Fanless Design: Operates reliably from -20°C to +60°C.
- Compact Form Factor: 120 × 100 × 55 mm, suitable for DIN-rail or wall mounting.
- Wide DC Input Range: 9–32 VDC (or 6–36 VDC depending on configuration).
- Comprehensive Connectivity: Dedicated EtherCAT port, Gigabit Ethernet, HDMI, USB 3.0/2.0, and serial ports.
- Environmental Robustness: Vibration resistance up to 5 Grms, shock tolerance up to 50G, and EMC compliance (EN 55011 Class A).
### 3. Technical Specifications
Processor: Intel® Atom™ E3845, 1.9 GHz, quad-core SoC
Chipset: Integrated SoC architecture
Memory:
- 2 GB or 4 GB DDR3L 1066 MHz (memory-down)
- Retain memory configurable on SD card
Storage:
- 16 GB or 32 GB SSD (industrial-grade)
- SD card slot for data logging
Display: 1 × HDMI (supports HDMI-to-VGA/DVI adapters)
EtherCAT Port: 1 × Intel® I210IT GbE controller dedicated to EtherCAT
Ethernet Port: 1 × Intel® I210IT GbE for LAN/intranet connectivity
Serial Ports:
- COM1: RS-232
- COM2: BIOS-programmable RS-232/422/485
USB Ports:
- 1 × USB 3.0 (Type A)
- 2 × USB 2.0 (Type A)
Indicators:
- Power LED (blue)
- Watchdog LED (yellow)
- HDD activity LED (orange)
- 3 user-defined diagnostic LEDs
Power Supply:
- DC Input: 9–32 VDC (3-pin pluggable connector with latch)
- Optional AC/DC Adapter: 40 W external power supply
Power Consumption:
- Power-off: 0.3 W
- Idle: 6.3 W
- CPU full load: 12.5 W
- System full load: 22 W
- Recommended PSU: 40 W
Mechanical Dimensions: 120 (W) × 100 (D) × 55 (H) mm
Weight: 650 g (1.43 lb)
Mounting Options: DIN-rail or wall-mount bracket
Environmental Conditions:
- Operating Temperature: -20°C to +60°C (industrial SSD)
- Storage Temperature: -40°C to +85°C
- Humidity: 95% @ 40°C (non-condensing)
- Vibration: 5 Grms, 5–500 Hz, 3 axes
- Shock: 50G, half-sine, 11 ms duration
- ESD Protection: ±4 kV contact, ±8 kV air
- EMC: CE/FCC Class A
- Safety: UL, CB certified
### 4. Functionality
The Talos-3012 functions as a real-time EtherCAT master controller for industrial automation systems. It manages deterministic communication between the master and EtherCAT slave devices such as servo drives, I/O modules, and sensors. The controller executes motion control algorithms and PLC logic using CoDeSys RTE (Real-Time Execution), ensuring precise synchronization across all connected devices.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- LCD/LCM production lines
- Electronic Manufacturing Services (EMS) automation
- Power plant data acquisition systems
- Infrastructure monitoring and control
Compatibility:
- Fully interoperable with third-party EtherCAT slave devices
- Supports ADLINK EPS slave systems
- Compatible with CoDeSys IDE for project creation, debugging, and runtime monitoring
Operation Principle:
- The controller runs CoDeSys RTE on Windows, with EtherCAT master tasks prioritized at the highest real-time level.
- EtherCAT slaves are auto-detected or manually configured via ESI files.
- Distributed Clock (DC) synchronization minimizes jitter across the network.
- The system continues executing control code even if the host OS fails, ensuring uninterrupted operation.
### 5. Components & Accessories
Included Items:
- Talos-3012 main controller unit
- DIN-rail and wall-mount brackets
- Screw pack for mounting
- Quick Start Guide
Optional Accessories:
- 40 W external AC/DC power adapter
- HDMI-to-VGA/DVI adapter cables
- Industrial-grade SD card for data retention
- Additional EtherCAT slave modules and I/O expansion units
Connectors:
- Front Panel: Power button, reset button, LED indicators, HDMI, USB 2.0 ×2, USB 3.0, GbE, EtherCAT, SD slot
- Side Panel: DC power input, dual DB-9 COM ports
### 6. Installation & Setup
Power Connection:
- Connect DC power (V+, V-, GND) using the 3-pin pluggable connector.
- Ensure correct polarity and voltage range (9–32 VDC).
Mounting:
- Supports both DIN-rail and wall-mount installation.
- Maintain at least 5 cm (2 inches) clearance above the unit for heat dissipation.
Cooling:
- Passive cooling via integrated heat sink; no fan required.
- Heat-generating components are thermally coupled to the chassis for efficient dissipation.
Software Setup:
1. Install CoDeSys IDE and CoDeSys RTE.
2. Create a new project using “CODESYS Control RTE V3” template.
3. Add EtherCAT master and slave devices in the device tree.
4. Configure network interface and EtherCAT parameters (addressing, distributed clock, Sync0).
5. Compile, log in, and start the PLC program.
BIOS Configuration:
- Accessible via HDMI display and USB keyboard.
- Supports advanced settings for CPU, SATA, USB, SDIO, and network configuration.
- Default BIOS optimized for industrial operation; modification not recommended unless necessary.
### 7. Performance & Capabilities
Control Performance:
- Minimum control cycle time: 250 µs
- Supports up to 64 motion axes and 30,000 I/O points
- Deterministic EtherCAT communication with distributed clock synchronization
Processing Efficiency:
- Quad-core Atom E3845 ensures parallel task execution for motion, logic, and communication.
- CoDeSys RTE prioritizes EtherCAT master tasks (priority 0) for real-time determinism.
Reliability:
- Fanless design eliminates moving parts, reducing maintenance.
- Industrial-grade SSD and components ensure long-term durability.
- Operates under vibration, shock, and temperature extremes.
Limitations:
- OS reinstallation or modification not supported by end users.
- Performance guarantees apply only to factory-installed configurations.
### 8. Standards & Compliance
Electrical and Environmental Compliance:
- EMC: EN 55011 Class A
- Safety: UL, CB certified
- Vibration/Shock: 5 Grms / 50G
- ESD: ±4 kV contact, ±8 kV air
Software and Programming Standards:
- IEC 61131-3: Compliant with standard PLC programming languages
- CoDeSys v3.5: Certified runtime environment
Environmental Responsibility:
- RoHS Compliant: Restriction of Hazardous Substances Directive
- WEEE Directive: Waste Electrical and Electronic Equipment compliance
- Designed for minimal environmental impact and recyclability
### 9. Additional Information
Warranty & Support:
- Standard ADLINK warranty (contact regional office for details)
- Global technical support network with offices in Taiwan, USA, China, Japan, Korea, Singapore, India, Israel, Germany, France, and the UK
Maintenance:
- No internal user-serviceable parts
- Clean exterior surfaces with dry cloth only
- Replace battery or storage devices only with approved components
Software Updates:
- BIOS and firmware updates available from ADLINK’s official website
- CoDeSys runtime and EtherCAT stack updates supported via ADLINK service channels
Safety Instructions:
- Disconnect power before installation or maintenance
- Avoid exposure to moisture, heat, or vibration beyond specified limits
- Use only recommended voltage and power sources
- Dispose of lithium batteries according to local regulations
Service Contacts (Examples):
- ADLINK Technology, Inc. (HQ, Taiwan): +886-2-8226-5877 | service@adlinktech.com
- ADLINK USA: +1-408-360-0200 | info@adlinktech.com
- ADLINK Europe (Germany): +49-621-43214-0 | emea@adlinktech.com
### Summary
The ADLINK Talos-3012 EtherCAT Master Controller is a high-performance, compact, and rugged industrial controller engineered for real-time motion and I/O control in automation environments. With its Intel Atom E3845 processor, IEC 61131-3 compliance, and ADLINK Softmotion integration, it bridges traditional PLC functionality with modern PC-based control. Its fanless design, wide temperature tolerance, and robust connectivity make it ideal for deployment in demanding industrial settings such as semiconductor fabrication, electronics assembly, and energy infrastructure monitoring.
The Talos-3012 exemplifies ADLINK’s commitment to Smart Factory automation, offering deterministic EtherCAT performance, flexible programming, and long-term reliability in a compact, energy-efficient form factor.
### 1. Product Overview
Product Name: Talos-3012
Model: Talos-3012
Series: Talos Series EtherCAT Master Controllers
Article Number: Talos-3012
Manufacturer: ADLINK Technology, Inc.
Part Number: 50-1Z186-1000
Manual Revision: 2.00 (September 10, 2015)
The ADLINK Talos-3012 is a compact, fanless EtherCAT master controller built around the Intel® Atom™ E3845 1.9 GHz quad-core processor. Designed for industrial automation and motion control, it supports IEC 61131-3-compliant programming and ADLINK Softmotion technology, enabling deterministic control of up to 64 motion axes and 30,000 I/O points. The controller integrates hardware, middleware, and software into a single platform optimized for real-time EtherCAT communication and Smart Factory applications.
### 2. Key Features
- Intel® Atom™ E3845 1.9 GHz Quad-Core Processor: Provides high-efficiency computing for real-time control tasks.
- ADLINK Softmotion Kernel: Enables precise, synchronized motion control with IEC 61131-3 function blocks.
- IEC 61131-3 Programming Support: Compatible with CoDeSys v3.5, supporting five standard PLC languages.
- High-Performance EtherCAT Master: Controls up to 64 motion axes and 30,000 I/O points with a minimum cycle time of 250 µs.
- Protocol Support: EtherCAT CoE (CANopen over EtherCAT), FoE (File over EtherCAT), and EoE (Ethernet over EtherCAT).
- Fail-Safe Operation: Code execution continues even if the host Windows OS crashes.
- Built-in SD Socket: For data logging and manufacturing traceability.
- User-Defined Indicators: Three programmable LEDs for controller diagnostics.
- Rugged Fanless Design: Operates reliably from -20°C to +60°C.
- Compact Form Factor: 120 × 100 × 55 mm, suitable for DIN-rail or wall mounting.
- Wide DC Input Range: 9–32 VDC (or 6–36 VDC depending on configuration).
- Comprehensive Connectivity: Dedicated EtherCAT port, Gigabit Ethernet, HDMI, USB 3.0/2.0, and serial ports.
- Environmental Robustness: Vibration resistance up to 5 Grms, shock tolerance up to 50G, and EMC compliance (EN 55011 Class A).
### 3. Technical Specifications
Processor: Intel® Atom™ E3845, 1.9 GHz, quad-core SoC
Chipset: Integrated SoC architecture
Memory:
- 2 GB or 4 GB DDR3L 1066 MHz (memory-down)
- Retain memory configurable on SD card
Storage:
- 16 GB or 32 GB SSD (industrial-grade)
- SD card slot for data logging
Display: 1 × HDMI (supports HDMI-to-VGA/DVI adapters)
EtherCAT Port: 1 × Intel® I210IT GbE controller dedicated to EtherCAT
Ethernet Port: 1 × Intel® I210IT GbE for LAN/intranet connectivity
Serial Ports:
- COM1: RS-232
- COM2: BIOS-programmable RS-232/422/485
USB Ports:
- 1 × USB 3.0 (Type A)
- 2 × USB 2.0 (Type A)
Indicators:
- Power LED (blue)
- Watchdog LED (yellow)
- HDD activity LED (orange)
- 3 user-defined diagnostic LEDs
Power Supply:
- DC Input: 9–32 VDC (3-pin pluggable connector with latch)
- Optional AC/DC Adapter: 40 W external power supply
Power Consumption:
- Power-off: 0.3 W
- Idle: 6.3 W
- CPU full load: 12.5 W
- System full load: 22 W
- Recommended PSU: 40 W
Mechanical Dimensions: 120 (W) × 100 (D) × 55 (H) mm
Weight: 650 g (1.43 lb)
Mounting Options: DIN-rail or wall-mount bracket
Environmental Conditions:
- Operating Temperature: -20°C to +60°C (industrial SSD)
- Storage Temperature: -40°C to +85°C
- Humidity: 95% @ 40°C (non-condensing)
- Vibration: 5 Grms, 5–500 Hz, 3 axes
- Shock: 50G, half-sine, 11 ms duration
- ESD Protection: ±4 kV contact, ±8 kV air
- EMC: CE/FCC Class A
- Safety: UL, CB certified
### 4. Functionality
The Talos-3012 functions as a real-time EtherCAT master controller for industrial automation systems. It manages deterministic communication between the master and EtherCAT slave devices such as servo drives, I/O modules, and sensors. The controller executes motion control algorithms and PLC logic using CoDeSys RTE (Real-Time Execution), ensuring precise synchronization across all connected devices.
Use Cases and Applications:
- Semiconductor manufacturing equipment
- LCD/LCM production lines
- Electronic Manufacturing Services (EMS) automation
- Power plant data acquisition systems
- Infrastructure monitoring and control
Compatibility:
- Fully interoperable with third-party EtherCAT slave devices
- Supports ADLINK EPS slave systems
- Compatible with CoDeSys IDE for project creation, debugging, and runtime monitoring
Operation Principle:
- The controller runs CoDeSys RTE on Windows, with EtherCAT master tasks prioritized at the highest real-time level.
- EtherCAT slaves are auto-detected or manually configured via ESI files.
- Distributed Clock (DC) synchronization minimizes jitter across the network.
- The system continues executing control code even if the host OS fails, ensuring uninterrupted operation.
### 5. Components & Accessories
Included Items:
- Talos-3012 main controller unit
- DIN-rail and wall-mount brackets
- Screw pack for mounting
- Quick Start Guide
Optional Accessories:
- 40 W external AC/DC power adapter
- HDMI-to-VGA/DVI adapter cables
- Industrial-grade SD card for data retention
- Additional EtherCAT slave modules and I/O expansion units
Connectors:
- Front Panel: Power button, reset button, LED indicators, HDMI, USB 2.0 ×2, USB 3.0, GbE, EtherCAT, SD slot
- Side Panel: DC power input, dual DB-9 COM ports
### 6. Installation & Setup
Power Connection:
- Connect DC power (V+, V-, GND) using the 3-pin pluggable connector.
- Ensure correct polarity and voltage range (9–32 VDC).
Mounting:
- Supports both DIN-rail and wall-mount installation.
- Maintain at least 5 cm (2 inches) clearance above the unit for heat dissipation.
Cooling:
- Passive cooling via integrated heat sink; no fan required.
- Heat-generating components are thermally coupled to the chassis for efficient dissipation.
Software Setup:
1. Install CoDeSys IDE and CoDeSys RTE.
2. Create a new project using “CODESYS Control RTE V3” template.
3. Add EtherCAT master and slave devices in the device tree.
4. Configure network interface and EtherCAT parameters (addressing, distributed clock, Sync0).
5. Compile, log in, and start the PLC program.
BIOS Configuration:
- Accessible via HDMI display and USB keyboard.
- Supports advanced settings for CPU, SATA, USB, SDIO, and network configuration.
- Default BIOS optimized for industrial operation; modification not recommended unless necessary.
### 7. Performance & Capabilities
Control Performance:
- Minimum control cycle time: 250 µs
- Supports up to 64 motion axes and 30,000 I/O points
- Deterministic EtherCAT communication with distributed clock synchronization
Processing Efficiency:
- Quad-core Atom E3845 ensures parallel task execution for motion, logic, and communication.
- CoDeSys RTE prioritizes EtherCAT master tasks (priority 0) for real-time determinism.
Reliability:
- Fanless design eliminates moving parts, reducing maintenance.
- Industrial-grade SSD and components ensure long-term durability.
- Operates under vibration, shock, and temperature extremes.
Limitations:
- OS reinstallation or modification not supported by end users.
- Performance guarantees apply only to factory-installed configurations.
### 8. Standards & Compliance
Electrical and Environmental Compliance:
- EMC: EN 55011 Class A
- Safety: UL, CB certified
- Vibration/Shock: 5 Grms / 50G
- ESD: ±4 kV contact, ±8 kV air
Software and Programming Standards:
- IEC 61131-3: Compliant with standard PLC programming languages
- CoDeSys v3.5: Certified runtime environment
Environmental Responsibility:
- RoHS Compliant: Restriction of Hazardous Substances Directive
- WEEE Directive: Waste Electrical and Electronic Equipment compliance
- Designed for minimal environmental impact and recyclability
### 9. Additional Information
Warranty & Support:
- Standard ADLINK warranty (contact regional office for details)
- Global technical support network with offices in Taiwan, USA, China, Japan, Korea, Singapore, India, Israel, Germany, France, and the UK
Maintenance:
- No internal user-serviceable parts
- Clean exterior surfaces with dry cloth only
- Replace battery or storage devices only with approved components
Software Updates:
- BIOS and firmware updates available from ADLINK’s official website
- CoDeSys runtime and EtherCAT stack updates supported via ADLINK service channels
Safety Instructions:
- Disconnect power before installation or maintenance
- Avoid exposure to moisture, heat, or vibration beyond specified limits
- Use only recommended voltage and power sources
- Dispose of lithium batteries according to local regulations
Service Contacts (Examples):
- ADLINK Technology, Inc. (HQ, Taiwan): +886-2-8226-5877 | service@adlinktech.com
- ADLINK USA: +1-408-360-0200 | info@adlinktech.com
- ADLINK Europe (Germany): +49-621-43214-0 | emea@adlinktech.com
### Summary
The ADLINK Talos-3012 EtherCAT Master Controller is a high-performance, compact, and rugged industrial controller engineered for real-time motion and I/O control in automation environments. With its Intel Atom E3845 processor, IEC 61131-3 compliance, and ADLINK Softmotion integration, it bridges traditional PLC functionality with modern PC-based control. Its fanless design, wide temperature tolerance, and robust connectivity make it ideal for deployment in demanding industrial settings such as semiconductor fabrication, electronics assembly, and energy infrastructure monitoring.
The Talos-3012 exemplifies ADLINK’s commitment to Smart Factory automation, offering deterministic EtherCAT performance, flexible programming, and long-term reliability in a compact, energy-efficient form factor.
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Talos-3012_Datasheet_en_1.pdf
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