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EX9063BD

8*DI 3*DC-SSR Relay output LED
172,00 EUR

inkl. Umsatzsteuer 204,68 EUR

  • Hersteller TOPSCCC
  • Kategorie: Module Relay DIO
  • The ExpertDAQ EX9063BD is an industrial-grade digital I/O module designed for distributed control systems and remote data acquisition applications. It belongs to the EX9000 series of RS-485-based I/O modules and provides a combination of 8 isolated digital input channels and 3 DC solid-state relay (SSR) output channels. The module supports both ASCII and Modbus RTU communication protocols and is engineered for robust performance in harsh industrial environments.
- 8 Isolated Digital Inputs: Each input channel is optically isolated and supports a wide input voltage range from +4V to +30VDC, ensuring reliable signal acquisition from sensors, switches, and logic devices.
- 3 DC-SSR Relay Outputs: Solid-state relay outputs rated for 1A at 3–30VDC with a leakage current below 0.1mA. These outputs provide fast, silent, and durable switching suitable for DC loads.
- RS-485 Communication Interface: Two-wire RS-485 interface supporting ASCII and Modbus RTU protocols, allowing up to 256 modules to be networked over a single bus.
- Extended Communication Range: Supports cable lengths up to 1200 meters without repeaters, ideal for large-scale distributed systems.
- LED Channel Indicators: Each input and output channel is equipped with an LED indicator for real-time status monitoring.
- Galvanic Isolation: Input and output channels are galvanically isolated to prevent ground loops and protect against electrical interference.
- Wide Power Supply Range: Operates from 10 to 30VDC, suitable for industrial power systems.
- Dual Watchdog System: Hardware and software watchdogs ensure continuous operation and automatic recovery from communication or system faults.
- Configurable Parameters: Module address, baud rate, and data format can be configured manually or via software.
- Compact and Rugged Design: Built for industrial environments with extended temperature tolerance and robust housing.

Ursprungsland: Taiwan R.O.C.

Zolltarifnummer: 8517 6200 900

Comprehensive Product Summary – ExpertDAQ EX9063BD




### 1. Product Overview

Product Name: ExpertDAQ EX9063BD
Model: EX9063BD
Series: EX9000 Series – Digital I/O and Relay Modules
Article Number: EX9063BD
Manufacturer: ExpertDAQ (Expert Data Acquisition Systems)

The ExpertDAQ EX9063BD is an industrial-grade digital I/O module designed for distributed control systems and remote data acquisition applications. It belongs to the EX9000 series of RS-485-based I/O modules and provides a combination of 8 isolated digital input channels and 3 DC solid-state relay (SSR) output channels. The module supports both ASCII and Modbus RTU communication protocols and is engineered for robust performance in harsh industrial environments. It features galvanic isolation, LED indicators for each channel, and a wide operating temperature range, making it suitable for automation, monitoring, and control systems.




### 2. Key Features

- 8 Isolated Digital Inputs: Each input channel is optically isolated and supports a wide input voltage range from +4V to +30VDC, ensuring reliable signal acquisition from sensors, switches, and logic devices.
- 3 DC-SSR Relay Outputs: Solid-state relay outputs rated for 1A at 3–30VDC with a leakage current below 0.1mA. These outputs provide fast, silent, and durable switching suitable for DC loads.
- RS-485 Communication Interface: Two-wire RS-485 interface supporting ASCII and Modbus RTU protocols, allowing up to 256 modules to be networked over a single bus.
- Extended Communication Range: Supports cable lengths up to 1200 meters without repeaters, ideal for large-scale distributed systems.
- LED Channel Indicators: Each input and output channel is equipped with an LED indicator for real-time status monitoring.
- Galvanic Isolation: Input and output channels are galvanically isolated to prevent ground loops and protect against electrical interference.
- Wide Power Supply Range: Operates from 10 to 30VDC, suitable for industrial power systems.
- Dual Watchdog System: Hardware and software watchdogs ensure continuous operation and automatic recovery from communication or system faults.
- Configurable Parameters: Module address, baud rate, and data format can be configured manually or via software.
- Compact and Rugged Design: Built for industrial environments with extended temperature tolerance and robust housing.




### 3. Technical Specifications

General Specifications:
- Interface: RS-485, 2-wire
- Communication Speeds: 1200, 2400, 4800, 9600, 19.2K, 38.4K, 57.6K, 115.2K bps
- Protocol Support: ASCII command set and Modbus RTU
- Maximum Modules per Network: 256
- Maximum Cable Length: 1200 meters (without repeater)
- Isolation Voltage: 3750 Vrms between I/O and logic
- Power Supply: +10VDC to +30VDC
- Power Consumption: Approximately 1.5W
- Operating Temperature: -25°C to +75°C
- Storage Temperature: -30°C to +75°C
- Humidity: 10–95% RH, non-condensing

Digital Inputs:
- Number of Channels: 8 isolated input channels
- Input Type: Dry contact, TTL/CMOS compatible
- Input Impedance: 3 kΩ
- Logic Level 0: +1VDC maximum
- Logic Level 1: +4VDC to +30VDC
- Isolation: 3750 Vrms optical isolation
- Common Source: Shared common for all input channels

Digital Outputs (DC-SSR):
- Number of Channels: 3 isolated DC solid-state relay outputs
- Output Type: Normally open (Form A)
- Load Voltage Range: 3–30VDC
- Maximum Load Current: 1A per channel
- Leakage Current: <0.1mA
- Operate Time: 1ms maximum
- Release Time: 1ms maximum
- Dielectric Strength: 2500Vrms
- Minimum Life Expectancy: ≥10⁵ operations
- Isolation: Galvanically isolated from logic and inputs

Indicators:
- LED Display: 11 LEDs total (8 for inputs, 3 for outputs)
- Status Indication: ON/OFF state per channel

Mechanical:
- Mounting: DIN-rail or panel mount
- Enclosure: Industrial-grade plastic housing
- Dimensions: Approx. 72mm (W) × 118mm (H) × 39mm (D)
- Weight: Approx. 200g




### 4. Functionality

The EX9063BD functions as a remote digital I/O expansion module in RS-485-based control networks. It converts digital input signals from field devices into serial data for transmission to a host controller or SCADA system and receives control commands to actuate its relay outputs.

Operation Principle:
- Inputs: The eight optically isolated digital inputs detect logic states or contact closures. Each input’s status is transmitted to the host system via RS-485.
- Outputs: The three DC-SSR outputs can be switched ON/OFF through host commands. They are ideal for controlling DC loads such as solenoids, indicators, or low-voltage actuators.
- Communication: The module communicates using ASCII or Modbus RTU commands. It supports read/write operations for input/output states, counters, and configuration parameters.
- Watchdog Function: The dual watchdog system ensures that outputs revert to predefined safe states if communication is lost or the host fails.

Typical Applications:
- Industrial automation and process control
- Remote monitoring and data acquisition (SCADA)
- Building automation systems
- Machine control and equipment monitoring
- Energy management and environmental monitoring
- Distributed I/O expansion for PLCs and embedded controllers

Compatibility:
- Compatible with Modbus RTU master devices such as PLCs, HMIs, and industrial PCs.
- Integrates with ExpertDAQ configuration software for setup and diagnostics.
- Supports ASCII command control for custom embedded systems.




### 5. Components & Accessories

Included Components:
- EX9063BD module
- Quick start guide or user manual
- Terminal block connectors for I/O and power
- Mounting clips for DIN-rail installation

Optional Accessories:
- RS-485 to USB or RS-232 converters
- RS-485 repeaters for extended networks
- Power supply units (10–30VDC)
- ExpertDAQ configuration software (for Windows)
- Shielded twisted-pair communication cables

Connectors:
- Power Connector: 2-pin terminal block (+VDC, GND)
- RS-485 Connector: 2-pin terminal block (Data+, Data–)
- I/O Connector: Multi-pin terminal block for 8 DI and 3 DO channels




### 6. Installation & Setup

Requirements:
- DC power supply (10–30VDC)
- RS-485 network connection
- Host controller or PC with Modbus RTU or ASCII communication capability

Mounting Options:
- DIN-rail mounting (standard)
- Panel mounting (optional)

Configuration Steps:
1. Power Connection: Connect +VDC and GND to the power terminals.
2. RS-485 Wiring: Connect Data+ and Data– lines to the RS-485 bus.
3. I/O Wiring: Connect input sensors and output loads according to the wiring diagram.
4. Address and Baud Rate Setup: Default address is 01, baud rate 9600 bps. Modify via software or INIT* mode if needed.
5. INIT* Mode: Used to reset configuration or change communication settings. Activate by connecting the INIT* pin to GND during power-up.
6. Software Configuration: Use ExpertDAQ software or Modbus commands to set parameters such as module address, baud rate, and watchdog timeout.
7. Verification: Check LED indicators for channel activity and communication status.

Default Settings:
- Module Address: 01
- Baud Rate: 9600 bps
- DIO Type: 40
- Protocol: ASCII (Modbus RTU for EX9063BD-M variant)




### 7. Performance & Capabilities

Speed and Communication:
- Supports baud rates from 1200 to 115200 bps.
- Reliable communication over long distances (up to 1200m).
- Supports synchronized sampling and real-time I/O updates.

Capacity:
- 8 digital inputs and 3 DC-SSR outputs per module.
- Up to 256 modules can be networked on a single RS-485 bus.

Efficiency:
- Low power consumption (1.5W typical).
- Solid-state relays ensure fast switching and long operational life.
- Galvanic isolation minimizes interference and ensures signal integrity.

Limitations:
- DC-SSR outputs limited to 1A at 30VDC.
- Not suitable for AC load switching (use EX9063A or EX9063B for AC applications).
- Requires proper RS-485 termination and biasing for stable communication.




### 8. Standards & Compliance

Electrical and Safety Standards:
- Isolation voltage: 3750Vrms (I/O to logic)
- Dielectric strength: 2500Vrms (relay outputs)
- Surge protection: 4000V (relay circuits)
- Complies with RS-485 communication standards (EIA/TIA-485)

Environmental Compliance:
- Operating temperature: -25°C to +75°C
- Storage temperature: -30°C to +75°C
- Humidity: 10–95% RH, non-condensing

Regulatory Compliance:
- CE certified for electromagnetic compatibility and safety
- RoHS compliant (lead-free and environmentally safe materials)

Industry Standards:
- Modbus RTU protocol compliance
- ASCII command set compatibility with ExpertDAQ EX9000 series




### 9. Additional Information

Watchdog and Safety Features:
- Hardware Watchdog: Monitors internal operation and resets the module in case of malfunction.
- Host Watchdog: Monitors communication with the host; if timeout occurs, outputs revert to predefined safe values.
- Safe and Power-On Values: User-configurable output states for startup and fault conditions.

Maintenance:
- Minimal maintenance required due to solid-state design.
- Periodic inspection of wiring and terminal connections recommended.
- Firmware updates available via ExpertDAQ support.

Firmware and Software:
- Firmware version readable via command `$AAF`
- Supports configuration via ASCII commands or Modbus registers
- Compatible with ExpertDAQ configuration utilities for Windows

Warranty and Support:
- Warranty: Typically 2 years (manufacturer-dependent)
- Technical Support: Provided by ExpertDAQ via email and online resources
- Documentation: Comprehensive user manual and Modbus mapping tables available
- Firmware Updates: Available through ExpertDAQ support channels

Reliability:
- Designed for continuous 24/7 operation in industrial environments
- Tested for vibration, temperature, and electrical noise resilience




### Summary

The ExpertDAQ EX9063BD is a robust, high-performance digital I/O module combining 8 isolated digital inputs and 3 DC solid-state relay outputs. It is engineered for industrial automation, remote monitoring, and control applications requiring reliable, noise-immune communication over RS-485 networks. With its wide power range, galvanic isolation, dual watchdog protection, and flexible configuration options, the EX9063BD delivers dependable operation in demanding environments. Its Modbus RTU and ASCII compatibility ensure seamless integration with PLCs, SCADA systems, and industrial PCs, making it a versatile choice for distributed control architectures.

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