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- DIN‑Rail Mounting Capability: Enables secure attachment of Nuvo‑4000 series controllers to standard 35 mm DIN rails, ideal for cabinet or control‑panel integration.
- Rugged Construction: Built to match the Nuvo‑4000’s industrial‑grade mechanical design, ensuring vibration and shock resistance consistent with IEC 60068‑2‑64 and IEC 60068‑2‑27 standards.
- Compact Integration: Maintains the Nuvo‑4000’s small footprint (164 × 225 × 180 mm) while allowing vertical or horizontal DIN‑rail orientation.
- Compatibility: Fully compatible with Nuvo‑4022 (2 × PCIe + 2 × PCI) and Nuvo‑4040 (4 × PCI) models.
- Ease of Installation: Uses four M4 flat‑head screws for secure attachment; supports quick release from DIN rails for maintenance.
- Industrial Reliability: Designed for continuous operation in harsh environments (‑25 °C ~ 60 °C operating range).
- Complementary Accessories: Works in conjunction with optional FAN‑80 smart fan assembly and PA‑120W/PA‑160W power adapters.
- Rugged Construction: Built to match the Nuvo‑4000’s industrial‑grade mechanical design, ensuring vibration and shock resistance consistent with IEC 60068‑2‑64 and IEC 60068‑2‑27 standards.
- Compact Integration: Maintains the Nuvo‑4000’s small footprint (164 × 225 × 180 mm) while allowing vertical or horizontal DIN‑rail orientation.
- Compatibility: Fully compatible with Nuvo‑4022 (2 × PCIe + 2 × PCI) and Nuvo‑4040 (4 × PCI) models.
- Ease of Installation: Uses four M4 flat‑head screws for secure attachment; supports quick release from DIN rails for maintenance.
- Industrial Reliability: Designed for continuous operation in harsh environments (‑25 °C ~ 60 °C operating range).
- Complementary Accessories: Works in conjunction with optional FAN‑80 smart fan assembly and PA‑120W/PA‑160W power adapters.
Comprehensive Product Summary: DINRAIL‑Nuvo‑2000/4000
### 1. Product Overview
Product Name: DINRAIL‑Nuvo‑2000/4000
Article Number: DINRAIL‑Nuvo‑2000/4000
Series: Nuvo‑4000 Series Fanless Box‑PC
Manufacturer: Neousys Technology Inc.
Associated Models: Nuvo‑4022, Nuvo‑4040
Accessory Type: DIN‑rail mounting clip assembly for Nuvo‑2000/4000 series
The DINRAIL‑Nuvo‑2000/4000 is an optional mechanical accessory designed to mount Neousys Nuvo‑2000 and Nuvo‑4000 series fanless embedded controllers onto standard industrial DIN rails. It complements the Nuvo‑4000 series—Intel® 3rd‑Generation Core™ i7/i5 fanless box PCs—by providing flexible installation options for industrial automation, machine vision, and control applications.
### 2. Key Features
- DIN‑Rail Mounting Capability: Enables secure attachment of Nuvo‑4000 series controllers to standard 35 mm DIN rails, ideal for cabinet or control‑panel integration.
- Rugged Construction: Built to match the Nuvo‑4000’s industrial‑grade mechanical design, ensuring vibration and shock resistance consistent with IEC 60068‑2‑64 and IEC 60068‑2‑27 standards.
- Compact Integration: Maintains the Nuvo‑4000’s small footprint (164 × 225 × 180 mm) while allowing vertical or horizontal DIN‑rail orientation.
- Compatibility: Fully compatible with Nuvo‑4022 (2 × PCIe + 2 × PCI) and Nuvo‑4040 (4 × PCI) models.
- Ease of Installation: Uses four M4 flat‑head screws for secure attachment; supports quick release from DIN rails for maintenance.
- Industrial Reliability: Designed for continuous operation in harsh environments (‑25 °C ~ 60 °C operating range).
- Complementary Accessories: Works in conjunction with optional FAN‑80 smart fan assembly and PA‑120W/PA‑160W power adapters.
### 3. Technical Specifications
DINRAIL‑Nuvo‑2000/4000 (Accessory):
- Material: Heavy‑gauge steel or aluminum alloy (surface‑treated for corrosion resistance)
- Mounting Interface: Standard 35 mm DIN rail (EN 60715 compliant)
- Attachment Points: 4 × M4 flat‑head screw holes (pre‑threaded on Nuvo‑4000 chassis)
- Weight (approx.): 0.25 kg (clip only)
- Finish: Industrial black anodized or powder‑coated surface
- Operating Temperature: ‑25 °C ~ 60 °C (matches host system)
- Storage Temperature: ‑40 °C ~ 85 °C
- Vibration/Shock Resistance: Same as Nuvo‑4000 system (5 Grms vibration, 50 Grms shock)
Host System (Nuvo‑4000 Series):
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with CPU, memory, HDD)
- Construction: Fanless aluminum chassis with integrated heat‑sink fins
- Mounting Options: Wall‑mount (standard), DIN‑rail (optional via DINRAIL‑Nuvo‑2000/4000)
### 4. Functionality
The DINRAIL‑Nuvo‑2000/4000 provides a mechanical interface between the Nuvo‑4000 series chassis and a DIN rail. It allows the embedded controller to be installed inside industrial control cabinets, automation panels, or equipment racks where DIN‑rail infrastructure is standard.
Use Cases:
- Industrial automation and process control systems
- Machine vision and inspection stations
- Data acquisition and test benches
- Transportation and energy management systems
- Embedded computing in confined or vibration‑prone environments
Compatibility:
- Nuvo‑4022: Fanless box‑PC with 2 × PCIe + 2 × PCI slots
- Nuvo‑4040: Fanless box‑PC with 4 × PCI slots
- Nuvo‑2000 series controllers
The clip ensures stable mechanical coupling without obstructing airflow or I/O access. It supports both vertical and horizontal orientations, depending on cabinet layout.
### 5. Components & Accessories
Included Items (with Nuvo‑4000 system):
1. Nuvo‑4022 or Nuvo‑4040 controller
2. Accessory box containing:
- SATA HDD bracket
- Wall‑mounting bracket
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL‑E / DINRAIL‑Nuvo‑2000/4000: DIN‑rail mounting assembly
- FAN‑80: 80 × 80 × 15 mm smart fan assembly for high‑watt PCIe cards
- PA‑120W: 120 W AC/DC adapter (12 V / 8.5 A, –30 °C ~ 70 °C)
- PA‑160W: 160 W AC/DC adapter (20 V / 8 A)
- Isolated DIO Kit: 8 × DI + 8 × DO channels with panel/cable kit
Connectors (on host system):
- 2 × Gigabit Ethernet (Intel I210)
- 4 × USB 3.0, 2 × USB 2.0 (internal)
- 3 × COM ports (RS‑232/422/485)
- DVI‑I + DVI‑D video outputs (triple display support)
- 1 × Speaker‑out
- 1 × 3‑pin or 4‑pin DC input terminal (8 ~ 25 V DC)
### 6. Installation & Setup
Requirements:
- Compatible Nuvo‑2000 or Nuvo‑4000 series chassis
- Standard 35 mm DIN rail (EN 60715)
- Four M4 flat‑head screws (included with clip)
- Screwdriver and mounting clearance of at least 230 mm depth
Installation Procedure:
1. Power off and disconnect the Nuvo‑4000 system.
2. Align the DINRAIL‑Nuvo‑2000/4000 clip with the pre‑drilled mounting holes on the chassis base.
3. Secure the clip using four M4 flat‑head screws.
4. Hook the upper edge of the clip onto the DIN rail and press until it snaps into place.
5. Verify mechanical stability and ensure unobstructed airflow.
6. Connect DC power (8 ~ 25 V DC) via the 4‑pin mini‑DIN connector or terminal block.
Configuration:
No electronic configuration is required for the clip itself. System setup follows Nuvo‑4000 BIOS and OS installation procedures.
### 7. Performance & Capabilities
While the DINRAIL‑Nuvo‑2000/4000 is a mechanical accessory, its performance contribution lies in maintaining system stability under industrial conditions.
Mechanical Performance:
- Vibration Resistance: 5 Grms, 5–500 Hz, 3 axes (with SSD)
- Shock Resistance: 50 Grms, 11 ms half‑sine pulse
- Thermal Compatibility: Supports full‑load operation of host system (up to 66 W power consumption) within ‑25 °C ~ 60 °C ambient range.
Host System Performance (for reference):
- Processor Options:
- Intel® Core™ i7‑3610QE (2.3/3.3 GHz, 6 MB cache)
- Intel® Core™ i5‑3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)
- Memory: Up to 16 GB DDR3 1333/1600 MHz
- Graphics: Integrated Intel® HD Graphics 4000
- Storage: 2 × SATA 2.5″ HDD/SSD + 1 × CFast socket
- Expansion:
- Nuvo‑4022: 1 × PCIe x16 (8‑lane, 48 W budget), 1 × PCIe x4, 2 × PCI
- Nuvo‑4040: 4 × PCI
- Power Consumption:
- i7‑3610QE – 66.12 W (3.48 A @ 19 V)
- i5‑3610ME – 43.13 W (2.27 A @ 19 V)
Limitations:
- Total add‑on card power limited to 16 W without optional fan.
- For sub‑zero operation, wide‑temperature SSDs are required.
### 8. Standards & Compliance
Mechanical and Environmental Compliance:
- DIN Rail Standard: EN 60715 (35 mm top‑hat rail)
- Vibration: IEC 60068‑2‑64
- Shock: IEC 60068‑2‑27
- Humidity: 10 % ~ 90 %, non‑condensing
Electromagnetic Compatibility (Host System):
- CE/FCC Class A (EN 55022, EN 55024)
- RoHS Compliant manufacturing process
Safety & Regulatory Notes:
- Operation in commercial/industrial environments only (Class A device).
- Maintain CE compliance by using CE‑certified cables and accessories.
### 9. Additional Information
Warranty:
- Standard Neousys limited warranty (typically 2 years) covering manufacturing defects in both the DIN‑rail clip and host system.
Support & Maintenance:
- Technical documentation, user manuals, and driver packages available at [www.neousys‑tech.com](https://www.neousys-tech.com).
- Firmware and BIOS updates provided through Neousys support portal.
- Replacement parts and accessories (mounting kits, fans, power adapters) available through authorized distributors.
Maintenance Guidelines:
- Periodically inspect mounting screws for tightness, especially in high‑vibration environments.
- Ensure DIN rail and cabinet grounding meet industrial safety standards.
- Clean surfaces with dry, non‑conductive cloth; avoid solvents.
Update & Upgrade Options:
- Compatible with future Nuvo‑series controllers sharing identical chassis dimensions.
- Optional smart fan (FAN‑80) can be added without removing the DIN‑rail clip.
### Summary
The DINRAIL‑Nuvo‑2000/4000 is a precision‑engineered mounting accessory that extends the installation flexibility of Neousys’ rugged fanless embedded controllers. Designed for the Nuvo‑4000 series—Intel® 3rd‑Gen Core™ i7/i5 fanless box PCs with PCIe/PCI expansion—it enables secure DIN‑rail integration within industrial enclosures while preserving the system’s compact footprint and thermal efficiency.
By adhering to industrial mechanical and EMC standards, the DINRAIL‑Nuvo‑2000/4000 ensures reliable operation under vibration, shock, and temperature extremes. Combined with Neousys’ robust hardware platform, it supports demanding automation, vision, and control applications where space optimization and mechanical stability are critical.
Manufacturer Contact:
Neousys Technology Inc.
Website: [www.neousys‑tech.com](https://www.neousys-tech.com)
All specifications subject to change without prior notice.
### 1. Product Overview
Product Name: DINRAIL‑Nuvo‑2000/4000
Article Number: DINRAIL‑Nuvo‑2000/4000
Series: Nuvo‑4000 Series Fanless Box‑PC
Manufacturer: Neousys Technology Inc.
Associated Models: Nuvo‑4022, Nuvo‑4040
Accessory Type: DIN‑rail mounting clip assembly for Nuvo‑2000/4000 series
The DINRAIL‑Nuvo‑2000/4000 is an optional mechanical accessory designed to mount Neousys Nuvo‑2000 and Nuvo‑4000 series fanless embedded controllers onto standard industrial DIN rails. It complements the Nuvo‑4000 series—Intel® 3rd‑Generation Core™ i7/i5 fanless box PCs—by providing flexible installation options for industrial automation, machine vision, and control applications.
### 2. Key Features
- DIN‑Rail Mounting Capability: Enables secure attachment of Nuvo‑4000 series controllers to standard 35 mm DIN rails, ideal for cabinet or control‑panel integration.
- Rugged Construction: Built to match the Nuvo‑4000’s industrial‑grade mechanical design, ensuring vibration and shock resistance consistent with IEC 60068‑2‑64 and IEC 60068‑2‑27 standards.
- Compact Integration: Maintains the Nuvo‑4000’s small footprint (164 × 225 × 180 mm) while allowing vertical or horizontal DIN‑rail orientation.
- Compatibility: Fully compatible with Nuvo‑4022 (2 × PCIe + 2 × PCI) and Nuvo‑4040 (4 × PCI) models.
- Ease of Installation: Uses four M4 flat‑head screws for secure attachment; supports quick release from DIN rails for maintenance.
- Industrial Reliability: Designed for continuous operation in harsh environments (‑25 °C ~ 60 °C operating range).
- Complementary Accessories: Works in conjunction with optional FAN‑80 smart fan assembly and PA‑120W/PA‑160W power adapters.
### 3. Technical Specifications
DINRAIL‑Nuvo‑2000/4000 (Accessory):
- Material: Heavy‑gauge steel or aluminum alloy (surface‑treated for corrosion resistance)
- Mounting Interface: Standard 35 mm DIN rail (EN 60715 compliant)
- Attachment Points: 4 × M4 flat‑head screw holes (pre‑threaded on Nuvo‑4000 chassis)
- Weight (approx.): 0.25 kg (clip only)
- Finish: Industrial black anodized or powder‑coated surface
- Operating Temperature: ‑25 °C ~ 60 °C (matches host system)
- Storage Temperature: ‑40 °C ~ 85 °C
- Vibration/Shock Resistance: Same as Nuvo‑4000 system (5 Grms vibration, 50 Grms shock)
Host System (Nuvo‑4000 Series):
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with CPU, memory, HDD)
- Construction: Fanless aluminum chassis with integrated heat‑sink fins
- Mounting Options: Wall‑mount (standard), DIN‑rail (optional via DINRAIL‑Nuvo‑2000/4000)
### 4. Functionality
The DINRAIL‑Nuvo‑2000/4000 provides a mechanical interface between the Nuvo‑4000 series chassis and a DIN rail. It allows the embedded controller to be installed inside industrial control cabinets, automation panels, or equipment racks where DIN‑rail infrastructure is standard.
Use Cases:
- Industrial automation and process control systems
- Machine vision and inspection stations
- Data acquisition and test benches
- Transportation and energy management systems
- Embedded computing in confined or vibration‑prone environments
Compatibility:
- Nuvo‑4022: Fanless box‑PC with 2 × PCIe + 2 × PCI slots
- Nuvo‑4040: Fanless box‑PC with 4 × PCI slots
- Nuvo‑2000 series controllers
The clip ensures stable mechanical coupling without obstructing airflow or I/O access. It supports both vertical and horizontal orientations, depending on cabinet layout.
### 5. Components & Accessories
Included Items (with Nuvo‑4000 system):
1. Nuvo‑4022 or Nuvo‑4040 controller
2. Accessory box containing:
- SATA HDD bracket
- Wall‑mounting bracket
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL‑E / DINRAIL‑Nuvo‑2000/4000: DIN‑rail mounting assembly
- FAN‑80: 80 × 80 × 15 mm smart fan assembly for high‑watt PCIe cards
- PA‑120W: 120 W AC/DC adapter (12 V / 8.5 A, –30 °C ~ 70 °C)
- PA‑160W: 160 W AC/DC adapter (20 V / 8 A)
- Isolated DIO Kit: 8 × DI + 8 × DO channels with panel/cable kit
Connectors (on host system):
- 2 × Gigabit Ethernet (Intel I210)
- 4 × USB 3.0, 2 × USB 2.0 (internal)
- 3 × COM ports (RS‑232/422/485)
- DVI‑I + DVI‑D video outputs (triple display support)
- 1 × Speaker‑out
- 1 × 3‑pin or 4‑pin DC input terminal (8 ~ 25 V DC)
### 6. Installation & Setup
Requirements:
- Compatible Nuvo‑2000 or Nuvo‑4000 series chassis
- Standard 35 mm DIN rail (EN 60715)
- Four M4 flat‑head screws (included with clip)
- Screwdriver and mounting clearance of at least 230 mm depth
Installation Procedure:
1. Power off and disconnect the Nuvo‑4000 system.
2. Align the DINRAIL‑Nuvo‑2000/4000 clip with the pre‑drilled mounting holes on the chassis base.
3. Secure the clip using four M4 flat‑head screws.
4. Hook the upper edge of the clip onto the DIN rail and press until it snaps into place.
5. Verify mechanical stability and ensure unobstructed airflow.
6. Connect DC power (8 ~ 25 V DC) via the 4‑pin mini‑DIN connector or terminal block.
Configuration:
No electronic configuration is required for the clip itself. System setup follows Nuvo‑4000 BIOS and OS installation procedures.
### 7. Performance & Capabilities
While the DINRAIL‑Nuvo‑2000/4000 is a mechanical accessory, its performance contribution lies in maintaining system stability under industrial conditions.
Mechanical Performance:
- Vibration Resistance: 5 Grms, 5–500 Hz, 3 axes (with SSD)
- Shock Resistance: 50 Grms, 11 ms half‑sine pulse
- Thermal Compatibility: Supports full‑load operation of host system (up to 66 W power consumption) within ‑25 °C ~ 60 °C ambient range.
Host System Performance (for reference):
- Processor Options:
- Intel® Core™ i7‑3610QE (2.3/3.3 GHz, 6 MB cache)
- Intel® Core™ i5‑3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)
- Memory: Up to 16 GB DDR3 1333/1600 MHz
- Graphics: Integrated Intel® HD Graphics 4000
- Storage: 2 × SATA 2.5″ HDD/SSD + 1 × CFast socket
- Expansion:
- Nuvo‑4022: 1 × PCIe x16 (8‑lane, 48 W budget), 1 × PCIe x4, 2 × PCI
- Nuvo‑4040: 4 × PCI
- Power Consumption:
- i7‑3610QE – 66.12 W (3.48 A @ 19 V)
- i5‑3610ME – 43.13 W (2.27 A @ 19 V)
Limitations:
- Total add‑on card power limited to 16 W without optional fan.
- For sub‑zero operation, wide‑temperature SSDs are required.
### 8. Standards & Compliance
Mechanical and Environmental Compliance:
- DIN Rail Standard: EN 60715 (35 mm top‑hat rail)
- Vibration: IEC 60068‑2‑64
- Shock: IEC 60068‑2‑27
- Humidity: 10 % ~ 90 %, non‑condensing
Electromagnetic Compatibility (Host System):
- CE/FCC Class A (EN 55022, EN 55024)
- RoHS Compliant manufacturing process
Safety & Regulatory Notes:
- Operation in commercial/industrial environments only (Class A device).
- Maintain CE compliance by using CE‑certified cables and accessories.
### 9. Additional Information
Warranty:
- Standard Neousys limited warranty (typically 2 years) covering manufacturing defects in both the DIN‑rail clip and host system.
Support & Maintenance:
- Technical documentation, user manuals, and driver packages available at [www.neousys‑tech.com](https://www.neousys-tech.com).
- Firmware and BIOS updates provided through Neousys support portal.
- Replacement parts and accessories (mounting kits, fans, power adapters) available through authorized distributors.
Maintenance Guidelines:
- Periodically inspect mounting screws for tightness, especially in high‑vibration environments.
- Ensure DIN rail and cabinet grounding meet industrial safety standards.
- Clean surfaces with dry, non‑conductive cloth; avoid solvents.
Update & Upgrade Options:
- Compatible with future Nuvo‑series controllers sharing identical chassis dimensions.
- Optional smart fan (FAN‑80) can be added without removing the DIN‑rail clip.
### Summary
The DINRAIL‑Nuvo‑2000/4000 is a precision‑engineered mounting accessory that extends the installation flexibility of Neousys’ rugged fanless embedded controllers. Designed for the Nuvo‑4000 series—Intel® 3rd‑Gen Core™ i7/i5 fanless box PCs with PCIe/PCI expansion—it enables secure DIN‑rail integration within industrial enclosures while preserving the system’s compact footprint and thermal efficiency.
By adhering to industrial mechanical and EMC standards, the DINRAIL‑Nuvo‑2000/4000 ensures reliable operation under vibration, shock, and temperature extremes. Combined with Neousys’ robust hardware platform, it supports demanding automation, vision, and control applications where space optimization and mechanical stability are critical.
Manufacturer Contact:
Neousys Technology Inc.
Website: [www.neousys‑tech.com](https://www.neousys-tech.com)
All specifications subject to change without prior notice.
-
Nuvo-4000_Datasheet.pdf
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