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- Fanless Architecture: Passive cooling design ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Core™ i5-3610ME Processor: Dual-core, 2.7 GHz (up to 3.3 GHz Turbo Boost), 3 MB cache, Ivy Bridge architecture for high performance and energy efficiency.
- Intel® HM76 Chipset: Provides stable platform control and supports advanced I/O and storage interfaces.
- Four PCI Expansion Slots: 4× 33 MHz/32-bit 5V PCI slots for industrial and legacy expansion cards.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 supports DVI-I and DVI-D outputs, each up to 1920×1080 resolution, enabling DVI+DVI+VGA triple display configurations.
- Dual Intel® I210 Gigabit Ethernet Ports: Independent controllers for high-speed, reliable network connectivity.
- Wide Operating Temperature Range: -25°C to +60°C at 100% CPU load with SSD, ensuring operation in extreme industrial conditions.
- High Shock and Vibration Resistance: 5Grms vibration and 50Grms shock tolerance per IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input via 3-pin terminal block or 4-pin mini-DIN connector.
- Compact and Rugged Design: 164 mm (W) × 225 mm (D) × 180 mm (H), 4.0 kg aluminum chassis with wall-mount and optional DIN-rail mounting.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output module (2500 Vrms isolation).
- Optional Smart Fan Assembly: 80 mm fan module for additional heat dissipation when high-power PCI cards are installed.
- Intel® Core™ i5-3610ME Processor: Dual-core, 2.7 GHz (up to 3.3 GHz Turbo Boost), 3 MB cache, Ivy Bridge architecture for high performance and energy efficiency.
- Intel® HM76 Chipset: Provides stable platform control and supports advanced I/O and storage interfaces.
- Four PCI Expansion Slots: 4× 33 MHz/32-bit 5V PCI slots for industrial and legacy expansion cards.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 supports DVI-I and DVI-D outputs, each up to 1920×1080 resolution, enabling DVI+DVI+VGA triple display configurations.
- Dual Intel® I210 Gigabit Ethernet Ports: Independent controllers for high-speed, reliable network connectivity.
- Wide Operating Temperature Range: -25°C to +60°C at 100% CPU load with SSD, ensuring operation in extreme industrial conditions.
- High Shock and Vibration Resistance: 5Grms vibration and 50Grms shock tolerance per IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input via 3-pin terminal block or 4-pin mini-DIN connector.
- Compact and Rugged Design: 164 mm (W) × 225 mm (D) × 180 mm (H), 4.0 kg aluminum chassis with wall-mount and optional DIN-rail mounting.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output module (2500 Vrms isolation).
- Optional Smart Fan Assembly: 80 mm fan module for additional heat dissipation when high-power PCI cards are installed.
Comprehensive Product Summary – Nuvo-4040-i5DC
### 1. Product Overview
Product Name: Nuvo-4040-i5DC
Model Number: Nuvo-4040-i5DC
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PC
Article Number: Nuvo-4040-i5DC
Manufacturer: Neousys Technology Inc.
The Nuvo-4040-i5DC is a rugged, fanless embedded industrial computer designed for high-performance computing and reliable operation in harsh environments. It belongs to the Nuvo-4000 series, which integrates Intel® 3rd Generation Core™ i7/i5 processors and the Intel® HM76 chipset. The Nuvo-4040 variant specifically provides four PCI expansion slots, making it ideal for industrial automation, data acquisition, and test and measurement applications requiring multiple legacy PCI cards.
### 2. Key Features
- Fanless Architecture: Passive cooling design ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Core™ i5-3610ME Processor: Dual-core, 2.7 GHz (up to 3.3 GHz Turbo Boost), 3 MB cache, Ivy Bridge architecture for high performance and energy efficiency.
- Intel® HM76 Chipset: Provides stable platform control and supports advanced I/O and storage interfaces.
- Four PCI Expansion Slots: 4× 33 MHz/32-bit 5V PCI slots for industrial and legacy expansion cards.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 supports DVI-I and DVI-D outputs, each up to 1920×1080 resolution, enabling DVI+DVI+VGA triple display configurations.
- Dual Intel® I210 Gigabit Ethernet Ports: Independent controllers for high-speed, reliable network connectivity.
- Wide Operating Temperature Range: -25°C to +60°C at 100% CPU load with SSD, ensuring operation in extreme industrial conditions.
- High Shock and Vibration Resistance: 5Grms vibration and 50Grms shock tolerance per IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input via 3-pin terminal block or 4-pin mini-DIN connector.
- Compact and Rugged Design: 164 mm (W) × 225 mm (D) × 180 mm (H), 4.0 kg aluminum chassis with wall-mount and optional DIN-rail mounting.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output module (2500 Vrms isolation).
- Optional Smart Fan Assembly: 80 mm fan module for additional heat dissipation when high-power PCI cards are installed.
### 3. Technical Specifications
Processor Options:
- Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)
Chipset: Intel® HM76 Platform Controller Hub
Graphics:
- Integrated Intel® HD Graphics 4000 (i7/i5)
- Supports up to 1920×1080 resolution on DVI-I and DVI-D ports
- Triple independent display (DVI-I + DVI-D + VGA)
Memory:
- 2× 204-pin DDR3 SO-DIMM sockets
- Up to 16 GB DDR3 1333/1600 MHz SDRAM
Storage:
- 2× internal SATA III ports for 2.5" HDD/SSD
- 1× external CFast socket
I/O Interfaces:
- Ethernet: 2× Intel® I210 Gigabit Ethernet ports
- Serial Ports: 2× software-programmable RS-232/422/485 (COM1 & COM2), 1× RS-232 (COM3)
- USB: 4× USB 3.0 ports (front), 2× USB 2.0 via internal 10-pin header
- Audio: 1× Speaker-out (Realtek ALC262 codec)
- Video: 1× DVI-I, 1× DVI-D
- Isolated DIO (optional): 8× DI + 8× DO, 2500 Vrms isolation
Expansion Bus:
- 4× 33 MHz/32-bit 5V PCI slots
Power Supply:
- Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN
- Power consumption: 43.13 W (Core i5-3610ME), 66.12 W (Core i7-3610QE)
- Optional AC/DC adapters: 120 W (12V/8.5A) or 160 W (20V/8A)
Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with HDD and RAM)
- Mounting: Wall-mount (standard), DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load with SSD)
- Storage Temperature: -40°C to +85°C
- Humidity: 10%–90%, non-condensing
- Vibration: 5Grms, 5–500 Hz, 3 axes (IEC60068-2-64)
- Shock: 50Grms, half-sine 11 ms (IEC60068-2-27)
EMC Compliance: CE/FCC Class A (EN 55022, EN 55024)
### 4. Functionality
The Nuvo-4040-i5DC operates as a high-performance embedded controller for industrial and automation environments. Its fanless design ensures maintenance-free operation, while the Intel® Core™ i5-3610ME processor delivers robust computing performance for real-time control, data acquisition, and machine vision tasks.
Use Cases and Applications:
- Industrial automation and process control
- Test and measurement systems
- Machine vision and inspection
- Data logging and acquisition
- Transportation and mobile computing
- Legacy PCI-based instrumentation integration
Compatibility:
- Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS).
- BIOS-configurable COM port modes (RS-232/422/485) for flexible device interfacing.
- Wake-on-LAN and watchdog timer functions for remote management and system reliability.
### 5. Components & Accessories
Included Items:
- Nuvo-4040-i5DC fanless controller
- SATA HDD bracket (for dual 2.5" drives)
- Wall-mounting brackets
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL-E: DIN-rail mounting assembly
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120 W AC/DC adapter (12V/8.5A, -30°C to +70°C)
- PA-160W: 160 W AC/DC adapter (20V/8A)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit
Connectors:
- 3-pin terminal block for DC input
- 4-pin mini-DIN power connector
- DVI-I and DVI-D video connectors
- RJ45 Ethernet ports with link/activity LEDs
- USB 3.0 Type-A ports (front)
- Internal 10-pin USB 2.0 header
### 6. Installation & Setup
Requirements:
- DC power source (8–25 VDC) or compatible AC/DC adapter
- Compatible DDR3 SO-DIMM memory modules (up to 16 GB)
- 2.5" SATA HDD/SSD or CFast card for OS installation
Mounting Options:
- Wall Mount: Standard brackets for vertical or horizontal installation.
- Flat Surface Mount: Dual brackets for stable base mounting.
- DIN-Rail Mount: Optional DINRAIL-E clip for cabinet integration.
Configuration Steps:
1. Install memory modules and storage devices (HDD/SSD/CFast).
2. Connect power via terminal block or mini-DIN connector.
3. Attach peripherals (display, keyboard, Ethernet, USB).
4. Configure BIOS settings for COM mode, SATA mode (IDE/AHCI), and display output.
5. Install operating system and drivers using the provided DVD or manual setup.
Power-On Options:
- Front-panel power button (ATX mode)
- Wake-on-LAN (WOL) via Intel® I210 GbE controller
### 7. Performance & Capabilities
Processing Performance:
- Intel® Core™ i5-3610ME delivers dual-core, four-thread performance with Turbo Boost up to 3.3 GHz.
- Integrated Intel® HD Graphics 4000 supports hardware-accelerated video and 3D rendering.
Memory & Storage:
- Dual-channel DDR3 memory up to 16 GB ensures high data throughput.
- Dual SATA III ports enable RAID or redundant storage configurations.
Expansion Capability:
- Four PCI slots allow integration of data acquisition, motion control, or communication cards.
- Optional isolated DIO expands digital control and monitoring capabilities.
Efficiency & Reliability:
- Typical power consumption: 44 W (without add-on cards).
- Optional fan module recommended for high-wattage PCI cards (>16 W total).
- Watchdog timer ensures automatic system recovery from software hangs.
Limitations:
- Total add-on card power limited to 16 W for fanless operation.
- For sub-zero operation, SSD or wide-temperature HDD required.
### 8. Standards & Compliance
Certifications:
- CE (EN 55022, EN 55024)
- FCC Class A (Part 15)
Environmental & Mechanical Standards:
- Vibration: IEC60068-2-64 (5Grms, 5–500 Hz, 3 axes)
- Shock: IEC60068-2-27 (50Grms, 11 ms half-sine)
Electrical Safety:
- 8–25 VDC input protection
- 2500 Vrms isolation for optional DIO module
Industry Standards:
- PCI 2.3 compliant
- USB 3.0/2.0 compliant
- DVI 1.0 compliant
- RoHS-compliant materials
### 9. Additional Information
Warranty & Support:
- Standard manufacturer warranty (contact Neousys for terms).
- Technical support via Neousys Technology and authorized distributors.
- Firmware and driver updates available through official website.
Maintenance:
- Fanless design minimizes maintenance requirements.
- Periodic dust inspection recommended for extended deployments.
- Optional fan module can be serviced or replaced easily.
Software & Utilities:
- “One-Click” driver installation utility for Windows OS.
- BIOS configurable for COM modes, watchdog timer, and power recovery.
- WDT_DIO library for programming watchdog and digital I/O functions (Windows XP/7).
Operating System Support:
- Windows XP (32-bit), Windows 7 (32/64-bit)
- Linux distributions: Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4
Documentation & Resources:
- Nuvo-4000 Series User’s Manual (Rev. A1)
- Neousys Drivers & Utilities DVD
- Online resources: [www.neousys-tech.com](https://www.neousys-tech.com)
### Summary
The Neousys Nuvo-4040-i5DC is a robust, fanless industrial box-PC engineered for demanding applications requiring multiple PCI expansions and reliable 24/7 operation. Powered by the Intel® Core™ i5-3610ME processor and HM76 chipset, it combines high computing performance with rugged environmental endurance. Its compact 164×225×180 mm chassis, wide temperature tolerance, and versatile I/O make it suitable for automation, vision, and data acquisition systems. With optional isolated DIO, DIN-rail mounting, and smart fan accessories, the Nuvo-4040-i5DC offers a flexible, industrial-grade computing platform that bridges legacy PCI technology with modern embedded performance.
### 1. Product Overview
Product Name: Nuvo-4040-i5DC
Model Number: Nuvo-4040-i5DC
Series: Nuvo-4000 Series – Rugged Embedded Fanless Box-PC
Article Number: Nuvo-4040-i5DC
Manufacturer: Neousys Technology Inc.
The Nuvo-4040-i5DC is a rugged, fanless embedded industrial computer designed for high-performance computing and reliable operation in harsh environments. It belongs to the Nuvo-4000 series, which integrates Intel® 3rd Generation Core™ i7/i5 processors and the Intel® HM76 chipset. The Nuvo-4040 variant specifically provides four PCI expansion slots, making it ideal for industrial automation, data acquisition, and test and measurement applications requiring multiple legacy PCI cards.
### 2. Key Features
- Fanless Architecture: Passive cooling design ensures silent operation and long-term reliability in dusty or vibration-prone environments.
- Intel® Core™ i5-3610ME Processor: Dual-core, 2.7 GHz (up to 3.3 GHz Turbo Boost), 3 MB cache, Ivy Bridge architecture for high performance and energy efficiency.
- Intel® HM76 Chipset: Provides stable platform control and supports advanced I/O and storage interfaces.
- Four PCI Expansion Slots: 4× 33 MHz/32-bit 5V PCI slots for industrial and legacy expansion cards.
- Triple Independent Display Support: Integrated Intel® HD Graphics 4000 supports DVI-I and DVI-D outputs, each up to 1920×1080 resolution, enabling DVI+DVI+VGA triple display configurations.
- Dual Intel® I210 Gigabit Ethernet Ports: Independent controllers for high-speed, reliable network connectivity.
- Wide Operating Temperature Range: -25°C to +60°C at 100% CPU load with SSD, ensuring operation in extreme industrial conditions.
- High Shock and Vibration Resistance: 5Grms vibration and 50Grms shock tolerance per IEC60068-2-64 and IEC60068-2-27 standards.
- Flexible Power Input: 8–25 VDC wide-range input via 3-pin terminal block or 4-pin mini-DIN connector.
- Compact and Rugged Design: 164 mm (W) × 225 mm (D) × 180 mm (H), 4.0 kg aluminum chassis with wall-mount and optional DIN-rail mounting.
- Optional Isolated DIO: 8-channel isolated digital input and 8-channel isolated digital output module (2500 Vrms isolation).
- Optional Smart Fan Assembly: 80 mm fan module for additional heat dissipation when high-power PCI cards are installed.
### 3. Technical Specifications
Processor Options:
- Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
- Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
- Intel® Celeron® 1020E (2.2 GHz, 2 MB cache)
Chipset: Intel® HM76 Platform Controller Hub
Graphics:
- Integrated Intel® HD Graphics 4000 (i7/i5)
- Supports up to 1920×1080 resolution on DVI-I and DVI-D ports
- Triple independent display (DVI-I + DVI-D + VGA)
Memory:
- 2× 204-pin DDR3 SO-DIMM sockets
- Up to 16 GB DDR3 1333/1600 MHz SDRAM
Storage:
- 2× internal SATA III ports for 2.5" HDD/SSD
- 1× external CFast socket
I/O Interfaces:
- Ethernet: 2× Intel® I210 Gigabit Ethernet ports
- Serial Ports: 2× software-programmable RS-232/422/485 (COM1 & COM2), 1× RS-232 (COM3)
- USB: 4× USB 3.0 ports (front), 2× USB 2.0 via internal 10-pin header
- Audio: 1× Speaker-out (Realtek ALC262 codec)
- Video: 1× DVI-I, 1× DVI-D
- Isolated DIO (optional): 8× DI + 8× DO, 2500 Vrms isolation
Expansion Bus:
- 4× 33 MHz/32-bit 5V PCI slots
Power Supply:
- Input: 8–25 VDC via 3-pin terminal block or 4-pin mini-DIN
- Power consumption: 43.13 W (Core i5-3610ME), 66.12 W (Core i7-3610QE)
- Optional AC/DC adapters: 120 W (12V/8.5A) or 160 W (20V/8A)
Mechanical:
- Dimensions: 164 mm (W) × 225 mm (D) × 180 mm (H)
- Weight: 4.0 kg (with HDD and RAM)
- Mounting: Wall-mount (standard), DIN-rail (optional)
Environmental:
- Operating Temperature: -25°C to +60°C (100% CPU load with SSD)
- Storage Temperature: -40°C to +85°C
- Humidity: 10%–90%, non-condensing
- Vibration: 5Grms, 5–500 Hz, 3 axes (IEC60068-2-64)
- Shock: 50Grms, half-sine 11 ms (IEC60068-2-27)
EMC Compliance: CE/FCC Class A (EN 55022, EN 55024)
### 4. Functionality
The Nuvo-4040-i5DC operates as a high-performance embedded controller for industrial and automation environments. Its fanless design ensures maintenance-free operation, while the Intel® Core™ i5-3610ME processor delivers robust computing performance for real-time control, data acquisition, and machine vision tasks.
Use Cases and Applications:
- Industrial automation and process control
- Test and measurement systems
- Machine vision and inspection
- Data logging and acquisition
- Transportation and mobile computing
- Legacy PCI-based instrumentation integration
Compatibility:
- Supports Windows XP, Windows 7 (32/64-bit), and major Linux distributions (Ubuntu, Debian, Fedora, CentOS).
- BIOS-configurable COM port modes (RS-232/422/485) for flexible device interfacing.
- Wake-on-LAN and watchdog timer functions for remote management and system reliability.
### 5. Components & Accessories
Included Items:
- Nuvo-4040-i5DC fanless controller
- SATA HDD bracket (for dual 2.5" drives)
- Wall-mounting brackets
- Neousys Drivers & Utilities DVD
- Screw package
Optional Accessories:
- DINRAIL-E: DIN-rail mounting assembly
- Fan-80: 80×80×15 mm fan assembly for enhanced cooling
- PA-120W: 120 W AC/DC adapter (12V/8.5A, -30°C to +70°C)
- PA-160W: 160 W AC/DC adapter (20V/8A)
- Isolated DIO Kit: 8 DI + 8 DO with panel/cable kit
Connectors:
- 3-pin terminal block for DC input
- 4-pin mini-DIN power connector
- DVI-I and DVI-D video connectors
- RJ45 Ethernet ports with link/activity LEDs
- USB 3.0 Type-A ports (front)
- Internal 10-pin USB 2.0 header
### 6. Installation & Setup
Requirements:
- DC power source (8–25 VDC) or compatible AC/DC adapter
- Compatible DDR3 SO-DIMM memory modules (up to 16 GB)
- 2.5" SATA HDD/SSD or CFast card for OS installation
Mounting Options:
- Wall Mount: Standard brackets for vertical or horizontal installation.
- Flat Surface Mount: Dual brackets for stable base mounting.
- DIN-Rail Mount: Optional DINRAIL-E clip for cabinet integration.
Configuration Steps:
1. Install memory modules and storage devices (HDD/SSD/CFast).
2. Connect power via terminal block or mini-DIN connector.
3. Attach peripherals (display, keyboard, Ethernet, USB).
4. Configure BIOS settings for COM mode, SATA mode (IDE/AHCI), and display output.
5. Install operating system and drivers using the provided DVD or manual setup.
Power-On Options:
- Front-panel power button (ATX mode)
- Wake-on-LAN (WOL) via Intel® I210 GbE controller
### 7. Performance & Capabilities
Processing Performance:
- Intel® Core™ i5-3610ME delivers dual-core, four-thread performance with Turbo Boost up to 3.3 GHz.
- Integrated Intel® HD Graphics 4000 supports hardware-accelerated video and 3D rendering.
Memory & Storage:
- Dual-channel DDR3 memory up to 16 GB ensures high data throughput.
- Dual SATA III ports enable RAID or redundant storage configurations.
Expansion Capability:
- Four PCI slots allow integration of data acquisition, motion control, or communication cards.
- Optional isolated DIO expands digital control and monitoring capabilities.
Efficiency & Reliability:
- Typical power consumption: 44 W (without add-on cards).
- Optional fan module recommended for high-wattage PCI cards (>16 W total).
- Watchdog timer ensures automatic system recovery from software hangs.
Limitations:
- Total add-on card power limited to 16 W for fanless operation.
- For sub-zero operation, SSD or wide-temperature HDD required.
### 8. Standards & Compliance
Certifications:
- CE (EN 55022, EN 55024)
- FCC Class A (Part 15)
Environmental & Mechanical Standards:
- Vibration: IEC60068-2-64 (5Grms, 5–500 Hz, 3 axes)
- Shock: IEC60068-2-27 (50Grms, 11 ms half-sine)
Electrical Safety:
- 8–25 VDC input protection
- 2500 Vrms isolation for optional DIO module
Industry Standards:
- PCI 2.3 compliant
- USB 3.0/2.0 compliant
- DVI 1.0 compliant
- RoHS-compliant materials
### 9. Additional Information
Warranty & Support:
- Standard manufacturer warranty (contact Neousys for terms).
- Technical support via Neousys Technology and authorized distributors.
- Firmware and driver updates available through official website.
Maintenance:
- Fanless design minimizes maintenance requirements.
- Periodic dust inspection recommended for extended deployments.
- Optional fan module can be serviced or replaced easily.
Software & Utilities:
- “One-Click” driver installation utility for Windows OS.
- BIOS configurable for COM modes, watchdog timer, and power recovery.
- WDT_DIO library for programming watchdog and digital I/O functions (Windows XP/7).
Operating System Support:
- Windows XP (32-bit), Windows 7 (32/64-bit)
- Linux distributions: Ubuntu ≥11.04, Debian ≥6.0, Fedora 14, CentOS 6.4
Documentation & Resources:
- Nuvo-4000 Series User’s Manual (Rev. A1)
- Neousys Drivers & Utilities DVD
- Online resources: [www.neousys-tech.com](https://www.neousys-tech.com)
### Summary
The Neousys Nuvo-4040-i5DC is a robust, fanless industrial box-PC engineered for demanding applications requiring multiple PCI expansions and reliable 24/7 operation. Powered by the Intel® Core™ i5-3610ME processor and HM76 chipset, it combines high computing performance with rugged environmental endurance. Its compact 164×225×180 mm chassis, wide temperature tolerance, and versatile I/O make it suitable for automation, vision, and data acquisition systems. With optional isolated DIO, DIN-rail mounting, and smart fan accessories, the Nuvo-4040-i5DC offers a flexible, industrial-grade computing platform that bridges legacy PCI technology with modern embedded performance.
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Nuvo-4000_Datasheet.pdf
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