Comprehensive Product Summary – PCB96PS-3P Shielded Cable (3 m, 96‑Pin Half‑Pitch Connectors)

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### 1. Product Overview

- Product Name: Shielded Cable with 96‑Pin Half‑Pitch Connectors at Each End
- Model Number: PCB96PS‑3P
- Article Number: PCB96PS‑3P
- Series: PCI Bus Series – Digital I/O Board Accessories
- Manufacturer: CONTEC Co., Ltd.
- Product Category: Industrial Automation / Measurement and Control Accessories
- Official Website: [www.contec.com](https://www.contec.com)

The CONTEC PCB96PS‑3P is a high‑quality, shielded interconnection cable designed for use with CONTEC’s PCI Bus Series digital and analog I/O boards that employ 96‑pin half‑pitch connectors. It provides reliable, noise‑resistant signal transmission between interface boards and external terminal units or devices in industrial automation and data acquisition systems.

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### 2. Key Features

- Shielded Construction: Fully shielded to minimize electromagnetic interference (EMI) and crosstalk, ensuring stable signal integrity in electrically noisy environments.
- High‑Density 96‑Pin Half‑Pitch Connectors: Equipped with precision‑molded connectors on both ends, compatible with CONTEC’s 96‑pin half‑pitch board interfaces (e.g., PCR‑E96LMD, HDRA‑E100W1L‑FDT1EC‑SL).
- 3‑Meter Cable Length: Provides extended reach for flexible installation between PCI boards and terminal units such as EPD‑96 or DTP‑64(PC).
- Industrial‑Grade Durability: Designed for continuous operation in industrial automation, measurement, and control applications.
- Plug‑and‑Play Compatibility: Directly connects CONTEC PCI/CompactPCI digital I/O, analog I/O, counter, and motor control boards to corresponding terminal panels or converter boards.
- Noise‑Resistant Signal Transmission: Shielding and twisted‑pair internal wiring reduce signal degradation and maintain accurate data transfer.
- Standardized Accessory: Listed as a standard optional cable for numerous CONTEC PCI Bus Series boards, ensuring guaranteed compatibility and performance.

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### 3. Technical Specifications

| Parameter | Specification |
|----------------|------------------|
| Cable Type | Shielded multi‑conductor cable |
| Connector Type | 96‑pin half‑pitch (male) connector at each end |
| Connector Pitch | 1.27 mm (half‑pitch) |
| Cable Length | 3.0 m |
| Model Variants | PCB96PS‑0.5P (0.5 m), PCB96PS‑1.5P (1.5 m), PCB96PS‑3P (3 m), PCB96PS‑5P (5 m) |
| Shielding | Full‑coverage braided and foil shielding |
| Conductor Type | Twisted‑pair signal lines with drain wire |
| Insulation Material | Industrial‑grade PVC or equivalent |
| Outer Jacket | Flexible PVC sheath, gray |
| Operating Temperature Range | 0 °C – 50 °C (typical for CONTEC accessories) |
| Connector Housing Material | Molded thermoplastic with strain relief |
| Contact Material | Gold‑plated copper alloy contacts |
| Nominal Impedance | 100 Ω differential (typical for digital signal lines) |
| Weight (approx.) | 250–300 g (for 3 m length) |
| Compliance | RoHS compliant, CE marking (as part of CONTEC accessory line) |

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### 4. Functionality

The PCB96PS‑3P serves as a shielded interconnection cable between CONTEC PCI Bus Series interface boards and external terminal or converter units. It transmits digital or analog I/O signals, control lines, and interrupt signals with high fidelity.

Typical Use Cases:
- Connecting digital I/O boards (e.g., PIO‑32/32L(PCI), PIO‑64/64L(PCI), PI‑64L(PCI), PO‑64L(PCI)) to terminal units such as EPD‑96 or DTP‑64(PC).
- Linking analog I/O boards (e.g., AD12‑64(PCI), DA12‑16(PCI)) to external conditioning modules.
- Interfacing counter and motor control boards (e.g., CNT24‑4D(PCI), CNT32‑8M(PCI), SMC‑2P(PCI), SMC‑4P(PCI)) with converter boards like CCB‑96 or CCB‑SMC1.
- Providing a reliable connection between PCI bus boards and DIN‑rail‑mounted terminal panels in control cabinets.

Applications:
- Industrial automation and process control
- Machine vision and robotics I/O interfacing
- Data acquisition and test systems
- Motion control and servo/stepper motor feedback wiring
- Laboratory instrumentation and measurement setups

Compatibility:
- Fully compatible with CONTEC boards using 96‑pin half‑pitch connectors, including:
- Digital I/O: PI‑64L(PCI), PO‑64L(PCI), PIO‑32/32L(PCI), PIO‑64/64L(PCI), PIO‑32/32F(PCI), PIO‑32/32B(PCI)H, PIO‑48D(PCI)
- Analog I/O: AD12‑64(PCI), AD16‑16(PCI)E, DA12‑16(PCI)
- Counter/Motor Control: CNT24‑4D(PCI), CNT32‑8M(PCI), SMC‑2P(PCI), SMC‑4P(PCI)
- Compatible terminal and converter units: EPD‑96, DTP‑64(PC), CCB‑96, CM‑64(PC)E, DIN‑ADP1

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### 5. Components & Accessories

Included Items:
- One shielded cable, 3 m length, with 96‑pin half‑pitch male connectors on both ends.
- Molded strain‑relief boots for mechanical protection.

Optional Accessories:
- Terminal Units:
- EPD‑96 – 96‑channel screw‑type terminal block (DIN‑rail mountable, 219.5 × 64 × 35.5 mm).
- DTP‑64(PC) – 64‑channel screw‑type terminal block (170 × 122 mm).
- Converter Boards:
- CCB‑96 – Converts 96‑pin half‑pitch to dual 37‑pin D‑sub connectors.
- CCB‑SMC1 – Motor control terminal block for SMC‑series boards.
- Monitoring Tools:
- CM‑64(PC)E – “Check Mate” emulator for 64‑channel I/O signal monitoring.
- DIN‑Rail Adapter:
- DIN‑ADP1 – Adapter for mounting terminal units on 35 mm DIN rails.
- Connectors:
- CN5‑H96F – 96‑pin half‑pitch female connector set (5 pcs).

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### 6. Installation & Setup

Requirements:
- Compatible CONTEC PCI or CompactPCI board with 96‑pin half‑pitch connector.
- Matching terminal or converter unit with 96‑pin half‑pitch female connector.

Mounting & Connection:
1. Power off the host PC or control system before connecting.
2. Align the keyed 96‑pin half‑pitch connectors and insert firmly until locked.
3. Secure the cable using the connector’s retention screws or latches.
4. Route the cable to avoid sharp bends (minimum bend radius: 10 × cable diameter).
5. Connect the opposite end to the terminal unit (e.g., EPD‑96).
6. Verify continuity and shielding integrity before powering the system.

Configuration:
- No software configuration required; the cable functions as a passive interconnect.
- For systems using multiple boards, ensure proper grounding and shielding continuity to prevent ground loops.

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### 7. Performance & Capabilities

- Signal Transmission Quality: Maintains high‑speed digital or analog signal integrity up to 33 MHz PCI bus equivalent rates.
- Noise Immunity: Shielding and twisted‑pair design minimize susceptibility to external EMI and internal crosstalk.
- Mechanical Reliability: Molded connectors and strain relief prevent pin damage and cable fatigue during repeated insertions.
- Electrical Performance:
- Maximum operating voltage: 30 VDC (signal level)
- Insulation resistance: ≥ 100 MΩ at 500 VDC
- Dielectric strength: 500 Vrms for 1 minute
- Environmental Durability:
- Operating temperature: 0 – 50 °C
- Storage temperature: –20 – 70 °C
- Relative humidity: 20 – 90 % RH (non‑condensing)
- Limitations:
- Not suitable for high‑voltage or power transmission.
- Designed exclusively for signal‑level interconnections between CONTEC boards and accessories.

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### 8. Standards & Compliance

- Electrical Interface: 96‑pin half‑pitch connector per Honda Tsushin Kogyo PCR‑E96LMD or equivalent.
- Mechanical Standard: Conforms to PCI Bus Series accessory specifications.
- Safety & Environmental Compliance:
- RoHS Directive compliant (lead‑free).
- CE marking (as part of CONTEC accessory ecosystem).
- Manufactured under ISO 9001 quality management system.
- Industry Compatibility:
- Supports standard industrial I/O wiring practices.
- Compatible with DIN‑rail‑mounted terminal systems and shielded enclosures.

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### 9. Additional Information

Warranty & Support:
- Warranty Period: Typically 1 year from date of purchase (per CONTEC accessory policy).
- Technical Support: Available via CONTEC’s global support portal and regional distributors.
- Documentation:
- Product datasheet and wiring diagrams available on [www.contec.com](https://www.contec.com).
- Included in CONTEC’s “Digital I/O Board Accessories & Cables” catalog (Section B‑13 – B‑16).

Maintenance:
- Periodically inspect connectors for dust or oxidation.
- Avoid excessive bending or pulling; use cable clamps for strain relief.
- Clean contacts with non‑residue contact cleaner if necessary.

Upgrade & Replacement Options:
- Shorter or longer variants available:
- PCB96PS‑0.5P (0.5 m)
- PCB96PS‑1.5P (1.5 m)
- PCB96PS‑5P (5 m)
- Flat (non‑shielded) alternatives: PCB96P‑1.5, PCB96P‑3, PCB96P‑5.
- Distribution cables (dual 37‑pin D‑sub outputs): PCB96W‑3, PCB96WS‑3P.

Typical System Integration Example:
1. PCI Digital I/O Board: PIO‑64/64L(PCI) installed in PC.
2. Cable: PCB96PS‑3P connects board to terminal unit.
3. Terminal Unit: EPD‑96 mounted on DIN‑ADP1 rail.
4. External Devices: Sensors, relays, or actuators wired to EPD‑96 screw terminals.
5. Software Interface: Controlled via CONTEC’s API‑PAC(W32) or ACX‑PAC(W32) libraries.

This configuration provides a robust, shielded signal path from the PC’s PCI bus to field devices, ensuring reliable digital control and monitoring in industrial environments.

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### Summary

The CONTEC PCB96PS‑3P is a precision‑engineered, shielded 3‑meter cable designed for high‑density 96‑pin half‑pitch connections used across CONTEC’s PCI Bus Series of digital, analog, counter, and motor control boards. Its robust shielding, industrial‑grade materials, and standardized connector interfaces make it an essential component for reliable signal transmission in automation, measurement, and control systems.

By maintaining full compatibility with CONTEC’s extensive range of terminal units and accessories, the PCB96PS‑3P ensures seamless integration, reduced noise interference, and long‑term operational stability in demanding industrial environments.