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- All‑in‑One Monitoring Solution: Combines hardware, sensor, and software for immediate deployment in rotary machine condition monitoring.
- USB‑2405 24‑bit 4‑Channel Dynamic Signal Acquisition Module:
- 24‑bit Sigma‑Delta ADC with built‑in anti‑aliasing filters.
- 4 simultaneous sampling analog input channels, up to 128 kS/s per channel.
- AC/DC/IEPE input coupling, software‑selectable.
- Built‑in 2 mA IEPE excitation current per channel—no external signal conditioning required.
- USB bus‑powered operation—no external power supply needed.
- Full auto‑calibration and analog/digital triggering support.
- Phoenix GM Lite Monitoring Software:
- Windows‑based machine condition monitoring and recording utility.
- Automatic overall (OA) vibration calculation for displacement, velocity, and acceleration.
- Real‑time waveform and FFT display.
- User‑defined or ISO 10816‑based alarm thresholds.
- Trend display, report generation, and efficient data storage (OA‑only below alarm, raw data above alarm).
- No programming required; intuitive graphical interface.
- Industrial Accelerometer (PCB 603C01):
- Sensitivity: 100 mV/g ±10 %.
- Frequency range: 0.5 – 10 kHz (±3 dB).
- Measurement range: ±50 g.
- IP68‑rated enclosure, magnetic mounting for quick attachment.
- Ease of Use:
- Plug‑and‑play USB connection.
- Integral magnetic mount for accelerometer—no adapters or fasteners required.
- Pre‑configured software with default ISO 10816 vibration standards.
- Applications:
- Predictive maintenance, vibration diagnostics, and condition monitoring of rotating machinery.
- Suitable for motors, pumps, compressors, gearboxes, blowers, and conveyors.
- USB‑2405 24‑bit 4‑Channel Dynamic Signal Acquisition Module:
- 24‑bit Sigma‑Delta ADC with built‑in anti‑aliasing filters.
- 4 simultaneous sampling analog input channels, up to 128 kS/s per channel.
- AC/DC/IEPE input coupling, software‑selectable.
- Built‑in 2 mA IEPE excitation current per channel—no external signal conditioning required.
- USB bus‑powered operation—no external power supply needed.
- Full auto‑calibration and analog/digital triggering support.
- Phoenix GM Lite Monitoring Software:
- Windows‑based machine condition monitoring and recording utility.
- Automatic overall (OA) vibration calculation for displacement, velocity, and acceleration.
- Real‑time waveform and FFT display.
- User‑defined or ISO 10816‑based alarm thresholds.
- Trend display, report generation, and efficient data storage (OA‑only below alarm, raw data above alarm).
- No programming required; intuitive graphical interface.
- Industrial Accelerometer (PCB 603C01):
- Sensitivity: 100 mV/g ±10 %.
- Frequency range: 0.5 – 10 kHz (±3 dB).
- Measurement range: ±50 g.
- IP68‑rated enclosure, magnetic mounting for quick attachment.
- Ease of Use:
- Plug‑and‑play USB connection.
- Integral magnetic mount for accelerometer—no adapters or fasteners required.
- Pre‑configured software with default ISO 10816 vibration standards.
- Applications:
- Predictive maintenance, vibration diagnostics, and condition monitoring of rotating machinery.
- Suitable for motors, pumps, compressors, gearboxes, blowers, and conveyors.
Comprehensive Product Summary – ADLINK USB‑2405 MCM Starter Kit (Rotary Machine Condition Monitoring Starter Kit)
### 1. Product Overview
Product Name: Rotary Machine Condition Monitoring Starter Kit
Model: USB‑2405 MCM Starter Kit
Series: USB‑2405 Dynamic Signal Acquisition (DSA) Series
Article Number: USB‑2405 MCM Starter Kit
Manufacturer: ADLINK Technology Inc.
Website: [www.adlinktech.com](http://www.adlinktech.com)
Contact:
Tel: +886‑2‑8226‑5877 Fax: +886‑2‑8226‑5717 Email: service@adlinktech.com
Description:
The ADLINK USB‑2405 MCM Starter Kit is a complete, ready‑to‑use solution for rotary machine condition monitoring. It integrates a high‑precision 24‑bit, 4‑channel USB dynamic signal acquisition module (USB‑2405), a PCB 603C01 industrial accelerometer with magnetic mount, and the Phoenix GM Lite machine condition monitoring software. The kit enables users to perform vibration measurement, analysis, and condition assessment of rotating machinery such as motors, pumps, blowers, and gearboxes. Designed for ease of deployment, it requires no external power supply or additional signal conditioning, making it ideal for portable field diagnostics and predictive maintenance applications.
### 2. Key Features
- All‑in‑One Monitoring Solution: Combines hardware, sensor, and software for immediate deployment in rotary machine condition monitoring.
- USB‑2405 24‑bit 4‑Channel Dynamic Signal Acquisition Module:
- 24‑bit Sigma‑Delta ADC with built‑in anti‑aliasing filters.
- 4 simultaneous sampling analog input channels, up to 128 kS/s per channel.
- AC/DC/IEPE input coupling, software‑selectable.
- Built‑in 2 mA IEPE excitation current per channel—no external signal conditioning required.
- USB bus‑powered operation—no external power supply needed.
- Full auto‑calibration and analog/digital triggering support.
- Phoenix GM Lite Monitoring Software:
- Windows‑based machine condition monitoring and recording utility.
- Automatic overall (OA) vibration calculation for displacement, velocity, and acceleration.
- Real‑time waveform and FFT display.
- User‑defined or ISO 10816‑based alarm thresholds.
- Trend display, report generation, and efficient data storage (OA‑only below alarm, raw data above alarm).
- No programming required; intuitive graphical interface.
- Industrial Accelerometer (PCB 603C01):
- Sensitivity: 100 mV/g ±10 %.
- Frequency range: 0.5 – 10 kHz (±3 dB).
- Measurement range: ±50 g.
- IP68‑rated enclosure, magnetic mounting for quick attachment.
- Ease of Use:
- Plug‑and‑play USB connection.
- Integral magnetic mount for accelerometer—no adapters or fasteners required.
- Pre‑configured software with default ISO 10816 vibration standards.
- Applications:
- Predictive maintenance, vibration diagnostics, and condition monitoring of rotating machinery.
- Suitable for motors, pumps, compressors, gearboxes, blowers, and conveyors.
### 3. Technical Specifications
#### USB‑2405 Dynamic Signal Acquisition Module
| Parameter | Specification |
|------------|---------------|
| Channels | 4 simultaneous sampling analog input channels |
| Input Mode | Differential / Pseudo‑differential |
| Resolution | 24 bits |
| Maximum Sampling Rate | 128 kS/s per channel |
| Input Coupling | AC / DC (software‑selectable) |
| AC Cut‑off Frequency | 0.4 Hz (–3 dB), 2.4 Hz (–0.1 dB) |
| Dynamic Range | 100 dB |
| THD | –94 dB |
| THD + N | –91 dB |
| Input Range | ±10 V |
| IEPE Excitation Current | 0 mA or 2 mA per channel |
| IEPE Compliance Voltage | 24 V |
| Over‑Voltage Protection | ±60 V |
| Trigger Sources | Analog (any AI), Digital |
| Trigger Modes | Post, Delay, Middle, Gated, Pre‑trigger, Re‑trigger |
| Auto‑Calibration | Yes |
| Interface | Hi‑Speed USB 2.0 |
| Power Supply | USB bus‑powered (no external supply) |
| Included Accessories | USB cable, stand, rail‑mount kit, ADLINK All‑in‑One CD, Quick Start Guide |
#### Accelerometer – PCB 603C01
| Category | Specification |
|-----------|---------------|
| Sensitivity (±10 %) | 100 mV/g |
| Measurement Range | ±50 g |
| Frequency Range (±3 dB) | 0.5 – 10 000 Hz |
| Resonant Frequency | 1500 kcpm |
| Broadband Resolution (1–10 000 Hz) | 350 µg |
| Non‑Linearity | ±1 % |
| Transverse Sensitivity | ≤ 7 % |
| Overload Limit (Shock) | 5000 g pk |
| Temperature Range | –65 °F to +250 °F (–54 °C to +121 °C) |
| Enclosure Rating | IP68 |
| Excitation Voltage | 18 – 28 V DC |
| Constant Current Excitation | 2 – 20 mA |
| Output Impedance | < 150 Ω |
| Output Bias Voltage | 8 – 12 V DC |
| Physical Dimensions | Hex 11/16 in (17.5 mm), Height 1.65 in (42 mm) |
| Weight | 1.8 oz (51 g) |
| Mounting | Integral magnetic base |
### 4. Functionality
The USB‑2405 MCM Starter Kit provides a complete workflow for vibration‑based condition monitoring:
1. Signal Acquisition:
The USB‑2405 module captures vibration signals from the accelerometer through its IEPE‑enabled analog inputs. Each channel samples simultaneously at up to 128 kS/s, ensuring accurate phase and amplitude correlation across multiple sensors.
2. Signal Conditioning:
Built‑in 2 mA IEPE excitation current powers the accelerometer directly, eliminating external conditioning amplifiers. Anti‑aliasing filters automatically adjust cutoff frequency to the sampling rate, suppressing out‑of‑band noise.
3. Data Processing and Analysis:
Phoenix GM Lite software performs automatic OA (overall) vibration calculations for displacement, velocity, and acceleration. It displays real‑time acceleration waveforms and FFT spectra, and logs trend data for long‑term analysis.
4. Alarm and Threshold Management:
Users can define alarm and danger thresholds manually or apply ISO 10816 default values. The software uses color‑coded indicators (green = normal, yellow = alarm, red = danger) for intuitive status recognition.
5. Data Storage and Reporting:
- Below alarm level: only OA values are recorded.
- Above alarm level: raw waveform data are stored for detailed analysis.
Trend charts and reports can be exported in Excel or text format.
6. Applications:
- Predictive maintenance of rotating machinery.
- Vibration diagnostics for motors, pumps, compressors, and gearboxes.
- Portable field measurement using a laptop (USB‑powered).
- Laboratory testing for vibration and acoustic analysis.
7. Compatibility:
- Operating Systems: Windows 7, Server 2012, Windows 8/8.1, and later.
- Hardware: Intel Pentium 4 933 MHz CPU or higher, 512 MB RAM minimum, USB 2.0/3.0 port.
- Software: Microsoft Office 2010 or later for report generation.
### 5. Components & Accessories
Included in the Starter Kit:
- USB‑2405 (24‑bit 4‑CH USB Dynamic Signal Acquisition Module)
- Phoenix GM Lite machine condition monitoring utility license (Windows‑based)
- PCB 603C01 accelerometer with integral magnetic mount
- 10 ft accelerometer cable
- Mounting magnet
- USB cable (for module connection)
- Stand and rail mount kit
- ADLINK All‑in‑One CD (Drivers and Utilities)
- Quick Start Guide and User Manual
Optional Accessories:
- Additional accelerometers for multi‑point monitoring
- Extended sensor cables
- MXE‑200 Gateway for edge deployment
### 6. Installation & Setup
Hardware Setup:
1. Connect the USB‑2405 module to a USB 2.0/3.0 port using the supplied cable.
2. Wait for firmware loading (LED changes from amber to green).
3. Attach the accelerometer magnetically near the rotating shaft of the machine.
4. Connect the accelerometer cable to one of the USB‑2405 analog input channels.
Software Installation:
1. Download and install UD‑DASK and DAQPilot drivers from ADLINK’s website.
2. Install Phoenix GM Lite software (Setup.exe).
3. Restart the computer after installation.
License Activation:
1. Connect the USB‑2405 (acts as hardware key).
2. Run *GMLiteAuth.exe* from the installation package.
3. Enter the serial number and generate an authorization file.
4. Email the file to ADLINK Service (service@adlinktech.com).
5. Receive and load the returned *.AUH* license file to activate the software.
Measurement Configuration:
- Define measurement intervals (minimum 60 seconds).
- Select bandwidth, FFT lines, averaging, and windowing (Hanning or Flat‑Top).
- Configure channel sensitivity, coupling mode (AC/DC/IEPE), and measurement units.
- Set alarm and danger thresholds manually or via ISO 10816 reference tables.
- Start measurement to begin real‑time monitoring and data logging.
### 7. Performance & Capabilities
Data Acquisition Performance:
- 24‑bit resolution ensures high dynamic range (100 dB) and low noise.
- Simultaneous sampling across all four channels maintains phase accuracy.
- Sampling rate up to 128 kS/s per channel supports wide‑band vibration analysis.
- Built‑in anti‑aliasing filters automatically adapt to sampling frequency.
Measurement Capabilities:
- OA (Overall) vibration analysis for acceleration, velocity, and displacement.
- Real‑time FFT spectrum analysis for frequency‑domain diagnostics.
- Trend monitoring for long‑term condition tracking.
- Automatic alarm generation when thresholds are exceeded.
Efficiency and Limitations:
- USB bus power enables portable operation but limits total power draw to < 2.5 W.
- GM Lite is a standalone application; it cannot directly integrate with external databases or SCADA systems without customization.
- The software quantifies overall vibration but does not identify specific faulty components; further analysis may be required when alarms occur.
Environmental and Mechanical Performance:
- Accelerometer rated for harsh industrial environments (IP68, –65 °F to +250 °F).
- Shock tolerance up to 5000 g pk ensures durability in high‑vibration applications.
- Magnetic mount allows rapid repositioning without permanent installation.
### 8. Standards & Compliance
- ISO 10816 Machinery Vibration Standards:
Phoenix GM Lite incorporates ISO 10816 reference values for default alarm and danger thresholds, ensuring compliance with international vibration evaluation criteria.
- Electrical and Safety Compliance:
- USB‑2405 complies with CE and FCC requirements for electromagnetic compatibility.
- IEPE excitation and over‑voltage protection (±60 V) safeguard connected sensors.
- IP68‑rated accelerometer enclosure ensures ingress protection against dust and water.
- Software and System Requirements:
- Compatible with Microsoft Windows 7/8/8.1/Server 2012 and later.
- Requires Microsoft Office 2010 or later for report generation.
- Supports Intel Pentium 4 933 MHz CPU or higher, 512 MB RAM minimum.
### 9. Additional Information
Warranty & Support:
ADLINK provides standard warranty coverage for the USB‑2405 hardware and technical support for Phoenix GM Lite software. Users can contact ADLINK Service (service@adlinktech.com) for license activation, troubleshooting, and updates.
Maintenance:
- Periodically verify accelerometer mounting and cable integrity.
- Keep magnetic surfaces clean to ensure secure attachment.
- Update Phoenix GM Lite and UD‑DASK drivers as new versions are released.
- Perform auto‑calibration via USB‑2405 utility to maintain measurement accuracy.
Software Updates:
Phoenix GM Lite and driver updates are available for download from ADLINK’s website. The software can be re‑licensed or upgraded through ADLINK’s service portal.
Use Case Examples:
- Industrial Motors: Detect imbalance, misalignment, or bearing wear.
- Pumps and Compressors: Identify cavitation or mechanical looseness.
- Gearboxes: Monitor gear mesh frequencies and detect wear progression.
- Fans and Blowers: Evaluate vibration amplitude and resonance conditions.
- Conveyors and Rollers: Track mechanical degradation over time.
Benefits Summary:
- Reduces failure‑related downtime and hazardous malfunctions.
- Minimizes unnecessary maintenance through predictive diagnostics.
- Provides cost‑effective entry into machine condition monitoring.
- Enables immediate proof‑of‑concept validation for vibration analysis projects.
- Portable, USB‑powered design supports field and laboratory use.
### Summary Table
| Component | Description | Key Parameters |
|------------|--------------|----------------|
| USB‑2405 Module | 4‑CH 24‑bit Dynamic Signal Acquisition Module | 128 kS/s max, ±10 V input, IEPE 2 mA excitation, USB bus power |
| Phoenix GM Lite Software | Machine Condition Monitoring Utility | OA calculation, FFT analysis, ISO 10816 thresholds, trend display |
| Accelerometer (PCB 603C01) | Industrial IEPE Accelerometer with Magnetic Mount | 100 mV/g, ±50 g, 0.5–10 kHz, IP68, 5000 g shock |
| Accessories | Cable (10 ft), Mounting Magnet, USB Cable, Stand, Rail Mount Kit | Plug‑and‑play installation |
### Conclusion
The ADLINK USB‑2405 MCM Starter Kit delivers a turnkey, high‑precision platform for rotary machine condition monitoring. By integrating a 24‑bit dynamic signal acquisition module, an industrial‑grade accelerometer, and intuitive analysis software, it enables engineers and maintenance professionals to perform vibration diagnostics, trend analysis, and predictive maintenance with minimal setup effort. Its USB‑powered portability, ISO 10816‑compliant thresholds, and real‑time FFT visualization make it a robust and cost‑effective solution for both field and laboratory environments.
### 1. Product Overview
Product Name: Rotary Machine Condition Monitoring Starter Kit
Model: USB‑2405 MCM Starter Kit
Series: USB‑2405 Dynamic Signal Acquisition (DSA) Series
Article Number: USB‑2405 MCM Starter Kit
Manufacturer: ADLINK Technology Inc.
Website: [www.adlinktech.com](http://www.adlinktech.com)
Contact:
Tel: +886‑2‑8226‑5877 Fax: +886‑2‑8226‑5717 Email: service@adlinktech.com
Description:
The ADLINK USB‑2405 MCM Starter Kit is a complete, ready‑to‑use solution for rotary machine condition monitoring. It integrates a high‑precision 24‑bit, 4‑channel USB dynamic signal acquisition module (USB‑2405), a PCB 603C01 industrial accelerometer with magnetic mount, and the Phoenix GM Lite machine condition monitoring software. The kit enables users to perform vibration measurement, analysis, and condition assessment of rotating machinery such as motors, pumps, blowers, and gearboxes. Designed for ease of deployment, it requires no external power supply or additional signal conditioning, making it ideal for portable field diagnostics and predictive maintenance applications.
### 2. Key Features
- All‑in‑One Monitoring Solution: Combines hardware, sensor, and software for immediate deployment in rotary machine condition monitoring.
- USB‑2405 24‑bit 4‑Channel Dynamic Signal Acquisition Module:
- 24‑bit Sigma‑Delta ADC with built‑in anti‑aliasing filters.
- 4 simultaneous sampling analog input channels, up to 128 kS/s per channel.
- AC/DC/IEPE input coupling, software‑selectable.
- Built‑in 2 mA IEPE excitation current per channel—no external signal conditioning required.
- USB bus‑powered operation—no external power supply needed.
- Full auto‑calibration and analog/digital triggering support.
- Phoenix GM Lite Monitoring Software:
- Windows‑based machine condition monitoring and recording utility.
- Automatic overall (OA) vibration calculation for displacement, velocity, and acceleration.
- Real‑time waveform and FFT display.
- User‑defined or ISO 10816‑based alarm thresholds.
- Trend display, report generation, and efficient data storage (OA‑only below alarm, raw data above alarm).
- No programming required; intuitive graphical interface.
- Industrial Accelerometer (PCB 603C01):
- Sensitivity: 100 mV/g ±10 %.
- Frequency range: 0.5 – 10 kHz (±3 dB).
- Measurement range: ±50 g.
- IP68‑rated enclosure, magnetic mounting for quick attachment.
- Ease of Use:
- Plug‑and‑play USB connection.
- Integral magnetic mount for accelerometer—no adapters or fasteners required.
- Pre‑configured software with default ISO 10816 vibration standards.
- Applications:
- Predictive maintenance, vibration diagnostics, and condition monitoring of rotating machinery.
- Suitable for motors, pumps, compressors, gearboxes, blowers, and conveyors.
### 3. Technical Specifications
#### USB‑2405 Dynamic Signal Acquisition Module
| Parameter | Specification |
|------------|---------------|
| Channels | 4 simultaneous sampling analog input channels |
| Input Mode | Differential / Pseudo‑differential |
| Resolution | 24 bits |
| Maximum Sampling Rate | 128 kS/s per channel |
| Input Coupling | AC / DC (software‑selectable) |
| AC Cut‑off Frequency | 0.4 Hz (–3 dB), 2.4 Hz (–0.1 dB) |
| Dynamic Range | 100 dB |
| THD | –94 dB |
| THD + N | –91 dB |
| Input Range | ±10 V |
| IEPE Excitation Current | 0 mA or 2 mA per channel |
| IEPE Compliance Voltage | 24 V |
| Over‑Voltage Protection | ±60 V |
| Trigger Sources | Analog (any AI), Digital |
| Trigger Modes | Post, Delay, Middle, Gated, Pre‑trigger, Re‑trigger |
| Auto‑Calibration | Yes |
| Interface | Hi‑Speed USB 2.0 |
| Power Supply | USB bus‑powered (no external supply) |
| Included Accessories | USB cable, stand, rail‑mount kit, ADLINK All‑in‑One CD, Quick Start Guide |
#### Accelerometer – PCB 603C01
| Category | Specification |
|-----------|---------------|
| Sensitivity (±10 %) | 100 mV/g |
| Measurement Range | ±50 g |
| Frequency Range (±3 dB) | 0.5 – 10 000 Hz |
| Resonant Frequency | 1500 kcpm |
| Broadband Resolution (1–10 000 Hz) | 350 µg |
| Non‑Linearity | ±1 % |
| Transverse Sensitivity | ≤ 7 % |
| Overload Limit (Shock) | 5000 g pk |
| Temperature Range | –65 °F to +250 °F (–54 °C to +121 °C) |
| Enclosure Rating | IP68 |
| Excitation Voltage | 18 – 28 V DC |
| Constant Current Excitation | 2 – 20 mA |
| Output Impedance | < 150 Ω |
| Output Bias Voltage | 8 – 12 V DC |
| Physical Dimensions | Hex 11/16 in (17.5 mm), Height 1.65 in (42 mm) |
| Weight | 1.8 oz (51 g) |
| Mounting | Integral magnetic base |
### 4. Functionality
The USB‑2405 MCM Starter Kit provides a complete workflow for vibration‑based condition monitoring:
1. Signal Acquisition:
The USB‑2405 module captures vibration signals from the accelerometer through its IEPE‑enabled analog inputs. Each channel samples simultaneously at up to 128 kS/s, ensuring accurate phase and amplitude correlation across multiple sensors.
2. Signal Conditioning:
Built‑in 2 mA IEPE excitation current powers the accelerometer directly, eliminating external conditioning amplifiers. Anti‑aliasing filters automatically adjust cutoff frequency to the sampling rate, suppressing out‑of‑band noise.
3. Data Processing and Analysis:
Phoenix GM Lite software performs automatic OA (overall) vibration calculations for displacement, velocity, and acceleration. It displays real‑time acceleration waveforms and FFT spectra, and logs trend data for long‑term analysis.
4. Alarm and Threshold Management:
Users can define alarm and danger thresholds manually or apply ISO 10816 default values. The software uses color‑coded indicators (green = normal, yellow = alarm, red = danger) for intuitive status recognition.
5. Data Storage and Reporting:
- Below alarm level: only OA values are recorded.
- Above alarm level: raw waveform data are stored for detailed analysis.
Trend charts and reports can be exported in Excel or text format.
6. Applications:
- Predictive maintenance of rotating machinery.
- Vibration diagnostics for motors, pumps, compressors, and gearboxes.
- Portable field measurement using a laptop (USB‑powered).
- Laboratory testing for vibration and acoustic analysis.
7. Compatibility:
- Operating Systems: Windows 7, Server 2012, Windows 8/8.1, and later.
- Hardware: Intel Pentium 4 933 MHz CPU or higher, 512 MB RAM minimum, USB 2.0/3.0 port.
- Software: Microsoft Office 2010 or later for report generation.
### 5. Components & Accessories
Included in the Starter Kit:
- USB‑2405 (24‑bit 4‑CH USB Dynamic Signal Acquisition Module)
- Phoenix GM Lite machine condition monitoring utility license (Windows‑based)
- PCB 603C01 accelerometer with integral magnetic mount
- 10 ft accelerometer cable
- Mounting magnet
- USB cable (for module connection)
- Stand and rail mount kit
- ADLINK All‑in‑One CD (Drivers and Utilities)
- Quick Start Guide and User Manual
Optional Accessories:
- Additional accelerometers for multi‑point monitoring
- Extended sensor cables
- MXE‑200 Gateway for edge deployment
### 6. Installation & Setup
Hardware Setup:
1. Connect the USB‑2405 module to a USB 2.0/3.0 port using the supplied cable.
2. Wait for firmware loading (LED changes from amber to green).
3. Attach the accelerometer magnetically near the rotating shaft of the machine.
4. Connect the accelerometer cable to one of the USB‑2405 analog input channels.
Software Installation:
1. Download and install UD‑DASK and DAQPilot drivers from ADLINK’s website.
2. Install Phoenix GM Lite software (Setup.exe).
3. Restart the computer after installation.
License Activation:
1. Connect the USB‑2405 (acts as hardware key).
2. Run *GMLiteAuth.exe* from the installation package.
3. Enter the serial number and generate an authorization file.
4. Email the file to ADLINK Service (service@adlinktech.com).
5. Receive and load the returned *.AUH* license file to activate the software.
Measurement Configuration:
- Define measurement intervals (minimum 60 seconds).
- Select bandwidth, FFT lines, averaging, and windowing (Hanning or Flat‑Top).
- Configure channel sensitivity, coupling mode (AC/DC/IEPE), and measurement units.
- Set alarm and danger thresholds manually or via ISO 10816 reference tables.
- Start measurement to begin real‑time monitoring and data logging.
### 7. Performance & Capabilities
Data Acquisition Performance:
- 24‑bit resolution ensures high dynamic range (100 dB) and low noise.
- Simultaneous sampling across all four channels maintains phase accuracy.
- Sampling rate up to 128 kS/s per channel supports wide‑band vibration analysis.
- Built‑in anti‑aliasing filters automatically adapt to sampling frequency.
Measurement Capabilities:
- OA (Overall) vibration analysis for acceleration, velocity, and displacement.
- Real‑time FFT spectrum analysis for frequency‑domain diagnostics.
- Trend monitoring for long‑term condition tracking.
- Automatic alarm generation when thresholds are exceeded.
Efficiency and Limitations:
- USB bus power enables portable operation but limits total power draw to < 2.5 W.
- GM Lite is a standalone application; it cannot directly integrate with external databases or SCADA systems without customization.
- The software quantifies overall vibration but does not identify specific faulty components; further analysis may be required when alarms occur.
Environmental and Mechanical Performance:
- Accelerometer rated for harsh industrial environments (IP68, –65 °F to +250 °F).
- Shock tolerance up to 5000 g pk ensures durability in high‑vibration applications.
- Magnetic mount allows rapid repositioning without permanent installation.
### 8. Standards & Compliance
- ISO 10816 Machinery Vibration Standards:
Phoenix GM Lite incorporates ISO 10816 reference values for default alarm and danger thresholds, ensuring compliance with international vibration evaluation criteria.
- Electrical and Safety Compliance:
- USB‑2405 complies with CE and FCC requirements for electromagnetic compatibility.
- IEPE excitation and over‑voltage protection (±60 V) safeguard connected sensors.
- IP68‑rated accelerometer enclosure ensures ingress protection against dust and water.
- Software and System Requirements:
- Compatible with Microsoft Windows 7/8/8.1/Server 2012 and later.
- Requires Microsoft Office 2010 or later for report generation.
- Supports Intel Pentium 4 933 MHz CPU or higher, 512 MB RAM minimum.
### 9. Additional Information
Warranty & Support:
ADLINK provides standard warranty coverage for the USB‑2405 hardware and technical support for Phoenix GM Lite software. Users can contact ADLINK Service (service@adlinktech.com) for license activation, troubleshooting, and updates.
Maintenance:
- Periodically verify accelerometer mounting and cable integrity.
- Keep magnetic surfaces clean to ensure secure attachment.
- Update Phoenix GM Lite and UD‑DASK drivers as new versions are released.
- Perform auto‑calibration via USB‑2405 utility to maintain measurement accuracy.
Software Updates:
Phoenix GM Lite and driver updates are available for download from ADLINK’s website. The software can be re‑licensed or upgraded through ADLINK’s service portal.
Use Case Examples:
- Industrial Motors: Detect imbalance, misalignment, or bearing wear.
- Pumps and Compressors: Identify cavitation or mechanical looseness.
- Gearboxes: Monitor gear mesh frequencies and detect wear progression.
- Fans and Blowers: Evaluate vibration amplitude and resonance conditions.
- Conveyors and Rollers: Track mechanical degradation over time.
Benefits Summary:
- Reduces failure‑related downtime and hazardous malfunctions.
- Minimizes unnecessary maintenance through predictive diagnostics.
- Provides cost‑effective entry into machine condition monitoring.
- Enables immediate proof‑of‑concept validation for vibration analysis projects.
- Portable, USB‑powered design supports field and laboratory use.
### Summary Table
| Component | Description | Key Parameters |
|------------|--------------|----------------|
| USB‑2405 Module | 4‑CH 24‑bit Dynamic Signal Acquisition Module | 128 kS/s max, ±10 V input, IEPE 2 mA excitation, USB bus power |
| Phoenix GM Lite Software | Machine Condition Monitoring Utility | OA calculation, FFT analysis, ISO 10816 thresholds, trend display |
| Accelerometer (PCB 603C01) | Industrial IEPE Accelerometer with Magnetic Mount | 100 mV/g, ±50 g, 0.5–10 kHz, IP68, 5000 g shock |
| Accessories | Cable (10 ft), Mounting Magnet, USB Cable, Stand, Rail Mount Kit | Plug‑and‑play installation |
### Conclusion
The ADLINK USB‑2405 MCM Starter Kit delivers a turnkey, high‑precision platform for rotary machine condition monitoring. By integrating a 24‑bit dynamic signal acquisition module, an industrial‑grade accelerometer, and intuitive analysis software, it enables engineers and maintenance professionals to perform vibration diagnostics, trend analysis, and predictive maintenance with minimal setup effort. Its USB‑powered portability, ISO 10816‑compliant thresholds, and real‑time FFT visualization make it a robust and cost‑effective solution for both field and laboratory environments.
No accessories available.