LOOKING FOR THE RIGHT
INDUSTRIAL SOLUTION?
Discover embedded, communication and automation solutions tailored to your application.
- High‑Density Digital Output: 32 isolated NPN (sinking) output channels for controlling actuators, relays, and indicators.
- RS‑485 Modbus/RTU Communication: Standard industrial serial interface supporting baud rates from 1200 bps to 115.2 kbps.
- Easy Node Addressing: Two rotary switches allow quick Modbus node address setup (1–247) without software tools.
- Hot‑Swap and Auto‑Configuration: Modules can be replaced without rewiring; configuration is stored in a removable EEPROM for seamless transfer.
- Programmable Power‑On and Safety Values: Each output can be assigned startup and fail‑safe states to ensure system safety during power‑up or communication loss.
- Isolation Protection: 3000 VDC isolation between power, communication, and I/O circuits for noise immunity and equipment protection.
- Wide Power Input Range: Operates from +10 VDC to +60 VDC (ripple ≤ 5 V p‑p), compatible with 12 V, 24 V, 36 V, 48 V industrial supplies.
- Compact Form Factor: Slim 47.2 mm vertical housing for space‑constrained control panels.
- LED Diagnostics: Three front‑panel LEDs indicate power, communication, and system status for quick on‑site troubleshooting.
- Rugged Industrial Design: EMC‑tested for EMI/EMS compliance; integrated hardware and system watchdogs ensure reliable operation in harsh environments.
- Modular Expandability: DIN‑rail or wall‑mount base with docking connectors allows cascading multiple modules without rewiring.
- 5‑Year Warranty: Long‑term reliability backed by Advanio’s extended industrial warranty.
- RS‑485 Modbus/RTU Communication: Standard industrial serial interface supporting baud rates from 1200 bps to 115.2 kbps.
- Easy Node Addressing: Two rotary switches allow quick Modbus node address setup (1–247) without software tools.
- Hot‑Swap and Auto‑Configuration: Modules can be replaced without rewiring; configuration is stored in a removable EEPROM for seamless transfer.
- Programmable Power‑On and Safety Values: Each output can be assigned startup and fail‑safe states to ensure system safety during power‑up or communication loss.
- Isolation Protection: 3000 VDC isolation between power, communication, and I/O circuits for noise immunity and equipment protection.
- Wide Power Input Range: Operates from +10 VDC to +60 VDC (ripple ≤ 5 V p‑p), compatible with 12 V, 24 V, 36 V, 48 V industrial supplies.
- Compact Form Factor: Slim 47.2 mm vertical housing for space‑constrained control panels.
- LED Diagnostics: Three front‑panel LEDs indicate power, communication, and system status for quick on‑site troubleshooting.
- Rugged Industrial Design: EMC‑tested for EMI/EMS compliance; integrated hardware and system watchdogs ensure reliable operation in harsh environments.
- Modular Expandability: DIN‑rail or wall‑mount base with docking connectors allows cascading multiple modules without rewiring.
- 5‑Year Warranty: Long‑term reliability backed by Advanio’s extended industrial warranty.
Comprehensive Product Summary – Advanio W‑M1B402 32‑Channel NPN Digital Output RS‑485 Modbus Module
### 1. Product Overview
Product Name: 32×DO NPN RS‑485 Modbus Module
Model Number: W‑M1B402
Series: Wolf Series RS‑485 Remote I/O Modules
Article Number: W‑M1B402
Manufacturer: Advanio Technology Co., Ltd.
The W‑M1B402 is a 32‑channel isolated NPN digital output module designed for industrial automation and remote I/O applications. It belongs to Advanio’s Wolf Series—an advanced family of RS‑485 Modbus/RTU‑based remote I/O modules engineered for rugged industrial environments. The module provides high‑density digital output capability with robust isolation, flexible configuration, and hot‑swap functionality, making it ideal for distributed control systems, process automation, and smart factory integration.
### 2. Key Features
- High‑Density Digital Output: 32 isolated NPN (sinking) output channels for controlling actuators, relays, and indicators.
- RS‑485 Modbus/RTU Communication: Standard industrial serial interface supporting baud rates from 1200 bps to 115.2 kbps.
- Easy Node Addressing: Two rotary switches allow quick Modbus node address setup (1–247) without software tools.
- Hot‑Swap and Auto‑Configuration: Modules can be replaced without rewiring; configuration is stored in a removable EEPROM for seamless transfer.
- Programmable Power‑On and Safety Values: Each output can be assigned startup and fail‑safe states to ensure system safety during power‑up or communication loss.
- Isolation Protection: 3000 VDC isolation between power, communication, and I/O circuits for noise immunity and equipment protection.
- Wide Power Input Range: Operates from +10 VDC to +60 VDC (ripple ≤ 5 V p‑p), compatible with 12 V, 24 V, 36 V, 48 V industrial supplies.
- Compact Form Factor: Slim 47.2 mm vertical housing for space‑constrained control panels.
- LED Diagnostics: Three front‑panel LEDs indicate power, communication, and system status for quick on‑site troubleshooting.
- Rugged Industrial Design: EMC‑tested for EMI/EMS compliance; integrated hardware and system watchdogs ensure reliable operation in harsh environments.
- Modular Expandability: DIN‑rail or wall‑mount base with docking connectors allows cascading multiple modules without rewiring.
- 5‑Year Warranty: Long‑term reliability backed by Advanio’s extended industrial warranty.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Digital Output Channels | 32 isolated NPN (sinking) outputs |
| Output Type | Open collector, NPN transistor |
| Output Voltage Range | 3.5 V – 30 V DC |
| Nominal Output Current | 500 mA per channel |
| Startup Value Setting | Programmable per channel |
| Safety (Fail‑Safe) Value Setting | Programmable per channel |
| Isolation Voltage | 3000 V DC (I/O to system) |
| Power Supply Voltage | +10 V DC – +60 V DC (reverse‑polarity protected) |
| Power Consumption | 0.7 W @ 24 V DC |
| Communication Interface | RS‑485, 2‑wire half‑duplex |
| Communication Protocol | Modbus/RTU |
| Baud Rate Range | 1200 bps – 115.2 kbps |
| Communication Distance | Up to 1.2 km (4000 ft) |
| Connector Type | Plug‑in terminal block, #16–30 AWG |
| Operating Temperature | −25 °C to +70 °C |
| Storage Temperature | −30 °C to +75 °C |
| Relative Humidity | 5 % – 95 % RH (non‑condensing) |
| Isolation Protection | Power, communication, and I/O isolation |
| Housing Width | 47.2 mm (slim vertical design) |
| Mounting Options | DIN‑rail (35 mm) or wall‑mount |
| Weight | Approx. 0.3 kg (module only) |
| Material | Industrial‑grade ABS/PC enclosure |
| EMC Compliance | EMI/EMS certified (CE/FCC Part 15) |
### 4. Functionality
The W‑M1B402 operates as a remote digital output node in an RS‑485 Modbus network. A host controller—such as a PLC, PAC, or industrial PC—issues Modbus commands to control each output channel. The module responds by switching its NPN transistors to sink current from external loads (e.g., solenoids, lamps, or relays).
Typical Use Cases:
- Industrial process control and machine automation
- Distributed digital output expansion for PLCs
- Building and energy management systems
- Security and alarm signaling
- Laboratory and test automation
- Supervisory control and data acquisition (SCADA) systems
Compatibility:
Fully compatible with standard Modbus/RTU masters and SCADA software. Can be integrated with Advanio’s Wolf Series analog, relay, and mixed I/O modules for complete distributed control solutions.
### 5. Components & Accessories
Included Items:
- W‑M1B402 module
- Detachable DIN‑rail mounting base (fixed seat)
- 14‑pin signal connector
- Plastic grounding tab and buckle
- Quick start guide
Optional Accessories:
- RS‑232 ↔ RS‑485 isolated converter (Advanio G‑M1E001)
- USB ↔ RS‑485 converter (Advanio G‑M1A001)
- RS‑485 repeater (Advanio G‑M1F001, for long‑distance or > 32 nodes)
- EEPROM replacement module for configuration backup
Connectors:
- Plug‑in terminal blocks for I/O wiring
- RS‑485 port (D+, D−)
- Power input (+VS, GND, FG)
### 6. Installation & Setup
Requirements:
- DC power supply 10 – 60 V DC
- RS‑485 communication line (twisted‑pair shielded cable)
- Host PC or controller with RS‑485 or converter interface
Mounting Options:
- DIN‑Rail Mounting: Attach the detachable base to a standard 35 mm DIN rail. Modules can be cascaded using the supplied pin array for power and communication daisy‑chain.
- Wall Mounting: Secure the base to a flat surface using screws through the provided mounting holes.
Grounding:
For aluminum DIN‑rail installations, the rail serves as frame ground (FG). If electrical noise is present, use the provided plastic isolation tab to decouple the module frame from the rail.
Power Connection:
Connect +VS and GND to the DC supply. Ripple voltage must not exceed 5 V p‑p. Only one power source should feed a chain of up to 10 modules (≈ 30 W total).
Communication Setup:
- Default: 9600 bps, N, 8, 1
- Node address: 01 (factory default)
- Address range: 1 – 247 (set via rotary switches)
- Baud rate and parity configurable via Modbus registers or Advanio Utility software.
Indicators:
- PWR LED: Power and system ready
- COM LED: Communication activity
- SYS LED: System status and error codes (EEPROM, watchdog, etc.)
Factory Reset:
Press the INIT push‑button for 3 seconds to restore default communication parameters (9600 bps N,8,1; address 01).
### 7. Performance & Capabilities
- Output Drive: Each channel can sink up to 500 mA at 30 V DC, suitable for direct control of small relays, solenoids, or indicator lamps.
- Response Time: Determined by Modbus polling rate and baud rate; optimized for real‑time control within typical industrial cycles.
- Power Efficiency: 0.7 W @ 24 V DC ensures minimal heat generation and low energy consumption.
- Reliability: Hardware and software watchdogs automatically reset the module or outputs to safe state upon communication failure or internal fault.
- Hot‑Swap Capability: Modules can be replaced under power; configuration is retained via removable EEPROM.
- Scalability: Up to 32 modules per RS‑485 segment; up to 247 nodes with repeaters.
- Environmental Robustness: Operates reliably from −25 °C to +70 °C and 5 – 95 % RH; resistant to electrical noise and vibration.
Limitations:
- Designed for DC loads only (3.5 – 30 V DC).
- Total current per power group must not exceed rated limits to prevent overheating.
- Requires proper grounding and shielding for long‑distance communication.
### 8. Standards & Compliance
- Communication Standard: RS‑485 (EIA/TIA‑485‑A)
- Protocol: Modbus/RTU (ANSI standard)
- Isolation Voltage: 3000 V DC (I/O to logic)
- EMC Compliance:
- EMI/EMS tested for industrial environments
- CE‑compliant when installed in certified industrial chassis
- FCC Compliance:
- Conforms to FCC Part 15, Class A
- Operation subject to standard interference conditions
- Environmental Certification:
- Designed for RoHS‑compliant manufacturing
- Tested for −25 °C – +70 °C continuous operation
### 9. Additional Information
Warranty:
5‑year limited warranty from date of purchase. Covers manufacturing defects and normal operational failures. Excludes damage from improper installation, misuse, or unauthorized modification.
Support & Service:
Advanio provides global technical support via email and online resources.
- Email: service@advanio.com.tw
- Website: [www.advanio.com.tw](http://www.advanio.com.tw)
Maintenance:
- Periodically inspect wiring and terminal tightness.
- Keep ventilation unobstructed.
- Replace EEPROM only with power off.
- Use Advanio Utility software for firmware updates and configuration backup.
Firmware & Updates:
Firmware version and configuration parameters can be read via Modbus registers (addresses 44097–44111). Updates are distributed through Advanio’s support portal.
Safety Notes:
- Ensure correct polarity of DC supply.
- Do not exceed rated output current or voltage.
- Provide external fusing for load protection.
- Maintain proper grounding to minimize noise and surge effects.
### Summary
The Advanio W‑M1B402 is a compact, high‑performance 32‑channel NPN digital output module engineered for RS‑485 Modbus/RTU networks. It delivers reliable, isolated control of DC loads with programmable startup and safety states, wide‑range power input, and robust industrial protection. Its modular Wolf Series architecture supports hot‑swap replacement, easy address configuration, and seamless integration into distributed automation systems. With 3000 V isolation, 0.7 W low‑power operation, and a 5‑year warranty, the W‑M1B402 provides a cost‑effective, space‑saving solution for modern Industry 4.0 and IoT‑enabled control environments.
### 1. Product Overview
Product Name: 32×DO NPN RS‑485 Modbus Module
Model Number: W‑M1B402
Series: Wolf Series RS‑485 Remote I/O Modules
Article Number: W‑M1B402
Manufacturer: Advanio Technology Co., Ltd.
The W‑M1B402 is a 32‑channel isolated NPN digital output module designed for industrial automation and remote I/O applications. It belongs to Advanio’s Wolf Series—an advanced family of RS‑485 Modbus/RTU‑based remote I/O modules engineered for rugged industrial environments. The module provides high‑density digital output capability with robust isolation, flexible configuration, and hot‑swap functionality, making it ideal for distributed control systems, process automation, and smart factory integration.
### 2. Key Features
- High‑Density Digital Output: 32 isolated NPN (sinking) output channels for controlling actuators, relays, and indicators.
- RS‑485 Modbus/RTU Communication: Standard industrial serial interface supporting baud rates from 1200 bps to 115.2 kbps.
- Easy Node Addressing: Two rotary switches allow quick Modbus node address setup (1–247) without software tools.
- Hot‑Swap and Auto‑Configuration: Modules can be replaced without rewiring; configuration is stored in a removable EEPROM for seamless transfer.
- Programmable Power‑On and Safety Values: Each output can be assigned startup and fail‑safe states to ensure system safety during power‑up or communication loss.
- Isolation Protection: 3000 VDC isolation between power, communication, and I/O circuits for noise immunity and equipment protection.
- Wide Power Input Range: Operates from +10 VDC to +60 VDC (ripple ≤ 5 V p‑p), compatible with 12 V, 24 V, 36 V, 48 V industrial supplies.
- Compact Form Factor: Slim 47.2 mm vertical housing for space‑constrained control panels.
- LED Diagnostics: Three front‑panel LEDs indicate power, communication, and system status for quick on‑site troubleshooting.
- Rugged Industrial Design: EMC‑tested for EMI/EMS compliance; integrated hardware and system watchdogs ensure reliable operation in harsh environments.
- Modular Expandability: DIN‑rail or wall‑mount base with docking connectors allows cascading multiple modules without rewiring.
- 5‑Year Warranty: Long‑term reliability backed by Advanio’s extended industrial warranty.
### 3. Technical Specifications
| Parameter | Specification |
|----------------|-------------------|
| Digital Output Channels | 32 isolated NPN (sinking) outputs |
| Output Type | Open collector, NPN transistor |
| Output Voltage Range | 3.5 V – 30 V DC |
| Nominal Output Current | 500 mA per channel |
| Startup Value Setting | Programmable per channel |
| Safety (Fail‑Safe) Value Setting | Programmable per channel |
| Isolation Voltage | 3000 V DC (I/O to system) |
| Power Supply Voltage | +10 V DC – +60 V DC (reverse‑polarity protected) |
| Power Consumption | 0.7 W @ 24 V DC |
| Communication Interface | RS‑485, 2‑wire half‑duplex |
| Communication Protocol | Modbus/RTU |
| Baud Rate Range | 1200 bps – 115.2 kbps |
| Communication Distance | Up to 1.2 km (4000 ft) |
| Connector Type | Plug‑in terminal block, #16–30 AWG |
| Operating Temperature | −25 °C to +70 °C |
| Storage Temperature | −30 °C to +75 °C |
| Relative Humidity | 5 % – 95 % RH (non‑condensing) |
| Isolation Protection | Power, communication, and I/O isolation |
| Housing Width | 47.2 mm (slim vertical design) |
| Mounting Options | DIN‑rail (35 mm) or wall‑mount |
| Weight | Approx. 0.3 kg (module only) |
| Material | Industrial‑grade ABS/PC enclosure |
| EMC Compliance | EMI/EMS certified (CE/FCC Part 15) |
### 4. Functionality
The W‑M1B402 operates as a remote digital output node in an RS‑485 Modbus network. A host controller—such as a PLC, PAC, or industrial PC—issues Modbus commands to control each output channel. The module responds by switching its NPN transistors to sink current from external loads (e.g., solenoids, lamps, or relays).
Typical Use Cases:
- Industrial process control and machine automation
- Distributed digital output expansion for PLCs
- Building and energy management systems
- Security and alarm signaling
- Laboratory and test automation
- Supervisory control and data acquisition (SCADA) systems
Compatibility:
Fully compatible with standard Modbus/RTU masters and SCADA software. Can be integrated with Advanio’s Wolf Series analog, relay, and mixed I/O modules for complete distributed control solutions.
### 5. Components & Accessories
Included Items:
- W‑M1B402 module
- Detachable DIN‑rail mounting base (fixed seat)
- 14‑pin signal connector
- Plastic grounding tab and buckle
- Quick start guide
Optional Accessories:
- RS‑232 ↔ RS‑485 isolated converter (Advanio G‑M1E001)
- USB ↔ RS‑485 converter (Advanio G‑M1A001)
- RS‑485 repeater (Advanio G‑M1F001, for long‑distance or > 32 nodes)
- EEPROM replacement module for configuration backup
Connectors:
- Plug‑in terminal blocks for I/O wiring
- RS‑485 port (D+, D−)
- Power input (+VS, GND, FG)
### 6. Installation & Setup
Requirements:
- DC power supply 10 – 60 V DC
- RS‑485 communication line (twisted‑pair shielded cable)
- Host PC or controller with RS‑485 or converter interface
Mounting Options:
- DIN‑Rail Mounting: Attach the detachable base to a standard 35 mm DIN rail. Modules can be cascaded using the supplied pin array for power and communication daisy‑chain.
- Wall Mounting: Secure the base to a flat surface using screws through the provided mounting holes.
Grounding:
For aluminum DIN‑rail installations, the rail serves as frame ground (FG). If electrical noise is present, use the provided plastic isolation tab to decouple the module frame from the rail.
Power Connection:
Connect +VS and GND to the DC supply. Ripple voltage must not exceed 5 V p‑p. Only one power source should feed a chain of up to 10 modules (≈ 30 W total).
Communication Setup:
- Default: 9600 bps, N, 8, 1
- Node address: 01 (factory default)
- Address range: 1 – 247 (set via rotary switches)
- Baud rate and parity configurable via Modbus registers or Advanio Utility software.
Indicators:
- PWR LED: Power and system ready
- COM LED: Communication activity
- SYS LED: System status and error codes (EEPROM, watchdog, etc.)
Factory Reset:
Press the INIT push‑button for 3 seconds to restore default communication parameters (9600 bps N,8,1; address 01).
### 7. Performance & Capabilities
- Output Drive: Each channel can sink up to 500 mA at 30 V DC, suitable for direct control of small relays, solenoids, or indicator lamps.
- Response Time: Determined by Modbus polling rate and baud rate; optimized for real‑time control within typical industrial cycles.
- Power Efficiency: 0.7 W @ 24 V DC ensures minimal heat generation and low energy consumption.
- Reliability: Hardware and software watchdogs automatically reset the module or outputs to safe state upon communication failure or internal fault.
- Hot‑Swap Capability: Modules can be replaced under power; configuration is retained via removable EEPROM.
- Scalability: Up to 32 modules per RS‑485 segment; up to 247 nodes with repeaters.
- Environmental Robustness: Operates reliably from −25 °C to +70 °C and 5 – 95 % RH; resistant to electrical noise and vibration.
Limitations:
- Designed for DC loads only (3.5 – 30 V DC).
- Total current per power group must not exceed rated limits to prevent overheating.
- Requires proper grounding and shielding for long‑distance communication.
### 8. Standards & Compliance
- Communication Standard: RS‑485 (EIA/TIA‑485‑A)
- Protocol: Modbus/RTU (ANSI standard)
- Isolation Voltage: 3000 V DC (I/O to logic)
- EMC Compliance:
- EMI/EMS tested for industrial environments
- CE‑compliant when installed in certified industrial chassis
- FCC Compliance:
- Conforms to FCC Part 15, Class A
- Operation subject to standard interference conditions
- Environmental Certification:
- Designed for RoHS‑compliant manufacturing
- Tested for −25 °C – +70 °C continuous operation
### 9. Additional Information
Warranty:
5‑year limited warranty from date of purchase. Covers manufacturing defects and normal operational failures. Excludes damage from improper installation, misuse, or unauthorized modification.
Support & Service:
Advanio provides global technical support via email and online resources.
- Email: service@advanio.com.tw
- Website: [www.advanio.com.tw](http://www.advanio.com.tw)
Maintenance:
- Periodically inspect wiring and terminal tightness.
- Keep ventilation unobstructed.
- Replace EEPROM only with power off.
- Use Advanio Utility software for firmware updates and configuration backup.
Firmware & Updates:
Firmware version and configuration parameters can be read via Modbus registers (addresses 44097–44111). Updates are distributed through Advanio’s support portal.
Safety Notes:
- Ensure correct polarity of DC supply.
- Do not exceed rated output current or voltage.
- Provide external fusing for load protection.
- Maintain proper grounding to minimize noise and surge effects.
### Summary
The Advanio W‑M1B402 is a compact, high‑performance 32‑channel NPN digital output module engineered for RS‑485 Modbus/RTU networks. It delivers reliable, isolated control of DC loads with programmable startup and safety states, wide‑range power input, and robust industrial protection. Its modular Wolf Series architecture supports hot‑swap replacement, easy address configuration, and seamless integration into distributed automation systems. With 3000 V isolation, 0.7 W low‑power operation, and a 5‑year warranty, the W‑M1B402 provides a cost‑effective, space‑saving solution for modern Industry 4.0 and IoT‑enabled control environments.
-
Datasheeet_Advanio_Wolf_W-M1B401_W-M1B402.pdf
PDF Catalog
-
Advanio_Catalog_Wolf_Series_General.pdf
PDF Catalog
No accessories available.