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PCI-8102
PCI 2 axis encoder motion Card
673,00 EUR
including VAT 800.87 EUR
- PCI Interface: 32-bit PCI bus, Rev. 2.2, 33 MHz, Plug-and-Play compliant.
- Axes: 2 independent motion control axes for servo or stepper motors.
- Pulse Output Rate: 0.01 pps to 6.55 Mpps (max acceleration 245 Mpps²).
- Interpolation: 2-axis linear and circular interpolation, continuous contouring.
- Velocity Profiles: Supports trapezoidal and S-curve acceleration/deceleration.
- Home Return: 13 programmable home return modes with auto-search capability.
- Position/Speed Override: Real-time modification of position and velocity during motion.
- Backlash Compensation: Hardware-based backlash and vibration suppression.
- Emergency Input: Dedicated hardware emergency stop input (NO, short pin 60 & 67).
- Digital I/O: 16 isolated inputs and 16 isolated outputs (2500 V RMS isolation).
- Encoder Feedback: 28-bit up/down counter, 6.55 MHz input rate under 4×AB phase.
- Position Compare & Latch: Hardware position compare and high-speed latch functions.
- Multi-Card Support: Up to 12 PCI-8102 cards can operate simultaneously in one system.
- Security: EEPROM-based user code protection for software/hardware security.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, testing, and debugging.
- API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and Linux environments.
- Isolation: All digital I/O channels are optically isolated to 2500 V RMS.
- Compatibility: Works with stepper, AC/DC servo, linear, or rotary motors with pulse-train input.
- Axes: 2 independent motion control axes for servo or stepper motors.
- Pulse Output Rate: 0.01 pps to 6.55 Mpps (max acceleration 245 Mpps²).
- Interpolation: 2-axis linear and circular interpolation, continuous contouring.
- Velocity Profiles: Supports trapezoidal and S-curve acceleration/deceleration.
- Home Return: 13 programmable home return modes with auto-search capability.
- Position/Speed Override: Real-time modification of position and velocity during motion.
- Backlash Compensation: Hardware-based backlash and vibration suppression.
- Emergency Input: Dedicated hardware emergency stop input (NO, short pin 60 & 67).
- Digital I/O: 16 isolated inputs and 16 isolated outputs (2500 V RMS isolation).
- Encoder Feedback: 28-bit up/down counter, 6.55 MHz input rate under 4×AB phase.
- Position Compare & Latch: Hardware position compare and high-speed latch functions.
- Multi-Card Support: Up to 12 PCI-8102 cards can operate simultaneously in one system.
- Security: EEPROM-based user code protection for software/hardware security.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, testing, and debugging.
- API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and Linux environments.
- Isolation: All digital I/O channels are optically isolated to 2500 V RMS.
- Compatibility: Works with stepper, AC/DC servo, linear, or rotary motors with pulse-train input.
Comprehensive Product Summary: ADLINK PCI-8102 Advanced 2-Axis Servo/Stepper Motion Control Card
### 1. Product Overview
Product Name: PCI-8102
Model: PCI-8102
Series: PCI Motion Control Series
Article Number: PCI-8102
Manufacturer: ADLINK Technology Inc.
Product Type: PCI 2-Axis Encoder Motion Control Card
Description: Advanced 2-axis pulse-type motion controller for servo and stepper motors, supporting high-speed pulse output, interpolation, and extensive motion control functions.
Manufacturer Website: [www.adlinktech.com](http://www.adlinktech.com)
### 2. Key Features
- PCI Interface: 32-bit PCI bus, Rev. 2.2, 33 MHz, Plug-and-Play compliant.
- Axes: 2 independent motion control axes for servo or stepper motors.
- Pulse Output Rate: 0.01 pps to 6.55 Mpps (max acceleration 245 Mpps²).
- Interpolation: 2-axis linear and circular interpolation, continuous contouring.
- Velocity Profiles: Supports trapezoidal and S-curve acceleration/deceleration.
- Home Return: 13 programmable home return modes with auto-search capability.
- Position/Speed Override: Real-time modification of position and velocity during motion.
- Backlash Compensation: Hardware-based backlash and vibration suppression.
- Emergency Input: Dedicated hardware emergency stop input (NO, short pin 60 & 67).
- Digital I/O: 16 isolated inputs and 16 isolated outputs (2500 V RMS isolation).
- Encoder Feedback: 28-bit up/down counter, 6.55 MHz input rate under 4×AB phase.
- Position Compare & Latch: Hardware position compare and high-speed latch functions.
- Multi-Card Support: Up to 12 PCI-8102 cards can operate simultaneously in one system.
- Security: EEPROM-based user code protection for software/hardware security.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, testing, and debugging.
- API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and Linux environments.
- Isolation: All digital I/O channels are optically isolated to 2500 V RMS.
- Compatibility: Works with stepper, AC/DC servo, linear, or rotary motors with pulse-train input.
### 3. Technical Specifications
Motion Control Performance:
- Number of Axes: 2
- Pulse Output Rate: 0.01 pps to 6.55 Mpps
- Encoder Input Rate: 6.55 MHz (4×AB phase, 1 m cable)
- Encoder Counter Resolution: 28-bit
- Positioning Range: ±134,217,727 pulses (28-bit)
- Speed Resolution: 16-bit
- Acceleration Rate: Up to 245 Mpps²
- Counters per Axis: 4
- Comparators per Axis: 5
Electrical & Mechanical:
- Power Supply (PCI slot): +5 VDC ±5%, 900 mA max
- External Power Supply: +24 VDC ±5%, 500 mA max
- External Power Output: +5 VDC ±5%, 500 mA max
- Isolation Voltage: 2500 V RMS
- Dimensions: 120 mm (L) × 100 mm (W)
- Connector: 68-pin HD SCSI-II type
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5–85% non-condensing
Materials:
High-quality PCB with industrial-grade components, optically isolated I/O circuitry, and differential line drivers.
### 4. Functionality
Operation Principle:
The PCI-8102 generates high-frequency pulse trains to control servo or stepper motors. It supports both OUT/DIR and CW/CCW pulse modes. The card’s ASIC handles trajectory generation, interpolation, and motion profiles internally, minimizing CPU load.
Supported Motion Modes:
- Single-axis position and velocity control
- Two-axis linear and circular interpolation
- Continuous contouring motion
- Home return and auto-search
- Manual pulser input (handwheel control)
- Simultaneous multi-axis start/stop
- Speed and position override during motion
Applications:
- CNC machinery and precision automation
- Semiconductor and PCB manufacturing equipment
- Robotics and pick-and-place systems
- Inspection and vision alignment platforms
- Laboratory automation and test systems
Compatibility:
- Compatible with stepper, AC/DC servo, and linear motors with pulse-train input.
- Supports Mitsubishi, Yaskawa, and Panasonic servo amplifiers via dedicated terminal boards.
### 5. Components & Accessories
Included Items:
- PCI-8102 motion control card
- ADLINK All-in-One software CD (drivers, MotionCreatorPro™, API libraries)
- User’s Guide and documentation
Optional Terminal Boards:
- DIN-68S-01: General-purpose terminal board with 68-pin SCSI-II connector, DIN-rail mount.
- DIN-68M-J3A0: For Mitsubishi MR-J3A servo amplifiers.
- DIN-68M-J2A0: For Mitsubishi MR-J2S-A servo amplifiers.
- DIN-68Y-SGII0: For Yaskawa Sigma II/III/V servo amplifiers.
- DIN-68P-A40: For Panasonic MINAS A4 servo amplifiers.
- DIN-37D-01: 37-pin D-sub terminal board for additional DI/O expansion.
Cables:
- ACL-10568-1: 68-pin SCSI-VHDCI cable (1 m).
- ACL-10137-1MM: 37-pin D-sub male/male cable (1 m).
### 6. Installation & Setup
System Requirements:
- PCI slot (32-bit, 33 MHz)
- Windows 2000/XP/Vista/7 (32-bit) or Linux (RedHat/Fedora)
- +24 VDC external power supply for isolated I/O
Installation Steps:
1. Power off the PC and install the PCI-8102 in an available PCI slot.
2. Secure the card and connect the 68-pin SCSI cable to the terminal board.
3. Connect motor drivers, encoders, and limit switches per pin assignments.
4. Install drivers from the ADLINK All-in-One CD or download the latest version.
5. Configure card index (0–15) using DIP switch SW1.
6. Use MotionCreatorPro™ to verify connections and test motion functions.
Jumper Settings:
- J8–J11: Select pulse output type (1–2 short = differential line driver, 2–3 short = open collector).
- Default: Differential line driver mode.
Card Index Switch (SW1):
- 4-bit DIP switch for card ID (0–15).
- Supports up to 12 cards in one system.
### 7. Performance & Capabilities
Speed & Precision:
- Pulse output up to 6.55 MHz ensures smooth high-speed motion.
- 28-bit counters provide sub-micron positioning accuracy.
- Real-time interpolation and continuous contouring for complex trajectories.
Efficiency:
- ASIC-based motion kernel offloads CPU processing.
- Supports simultaneous multi-axis operations with synchronized start/stop.
- Thread-safe API functions for multi-threaded applications.
Limitations:
- Maximum of 2 controlled axes per card.
- Requires external +24 VDC for isolated I/O operation.
- Not compatible with non-pulse-type servo interfaces (e.g., analog voltage control).
### 8. Standards & Compliance
- PCI Bus Compliance: PCI Local Bus Specification Rev. 2.2
- Electrical Isolation: 2500 V RMS optical isolation for all digital I/O
- Safety: Hardware emergency stop input
- Environmental: Designed for industrial operating conditions (0–50°C)
- Software Compatibility:
- Windows 2000/XP/Vista/7 (32-bit)
- Linux (RedHat 9, Fedora Core 3–5)
- Programming Environments: VB, VC++, Borland C++, Delphi
- Regulatory Compliance: CE and FCC Class A (industrial use)
### 9. Additional Information
Software Tools:
- MotionCreatorPro™:
- Windows-based configuration and diagnostic utility.
- Provides graphical interface for motion setup, testing, and debugging.
- Displays real-time axis status, I/O states, and motion profiles.
- Supports saving/loading configuration files (8102.ini, 8102MC.ini).
Programming Library:
- Over 100 API functions for motion control, I/O handling, interrupts, and diagnostics.
- Supports C/C++, Visual Basic, and Delphi.
- Linux driver and library support for kernel 2.4.x–2.6.x.
Warranty & Support:
- Warranty Period: 2 years from shipment date.
- Coverage: Free repair for manufacturing defects; excludes misuse or environmental damage.
- Support:
- Email: service@adlinktech.com
- Phone: +886-2-82265877
- Address: 9F, No.166, Jian Yi Road, Chungho City, Taipei 235, Taiwan.
- RMA Procedure: Download and submit RMA form via [www.adlinktech.com](http://www.adlinktech.com).
Maintenance:
- Keep card and connectors free of dust and moisture.
- Verify proper grounding and isolation before operation.
- Use MotionCreatorPro™ for periodic diagnostics and firmware updates.
Documentation:
- User’s Guide (Part No. 50-11136-xxx, Rev. 0.1, Feb 22, 2006).
- Detailed pin assignments, wiring diagrams, and function library references included.
### Summary
The ADLINK PCI-8102 is a high-performance, dual-axis motion control card designed for precision automation applications requiring pulse-train control of servo or stepper motors. With a 6.55 MHz pulse output rate, 28-bit encoder feedback, and advanced interpolation capabilities, it delivers precise, smooth, and synchronized motion. Its ASIC-based architecture ensures real-time performance with minimal CPU load, while the extensive API library and MotionCreatorPro™ software simplify development and integration. The PCI-8102’s robust isolation, emergency stop input, and multi-card scalability make it ideal for industrial automation, robotics, and machine control systems demanding reliability and precision.
### 1. Product Overview
Product Name: PCI-8102
Model: PCI-8102
Series: PCI Motion Control Series
Article Number: PCI-8102
Manufacturer: ADLINK Technology Inc.
Product Type: PCI 2-Axis Encoder Motion Control Card
Description: Advanced 2-axis pulse-type motion controller for servo and stepper motors, supporting high-speed pulse output, interpolation, and extensive motion control functions.
Manufacturer Website: [www.adlinktech.com](http://www.adlinktech.com)
### 2. Key Features
- PCI Interface: 32-bit PCI bus, Rev. 2.2, 33 MHz, Plug-and-Play compliant.
- Axes: 2 independent motion control axes for servo or stepper motors.
- Pulse Output Rate: 0.01 pps to 6.55 Mpps (max acceleration 245 Mpps²).
- Interpolation: 2-axis linear and circular interpolation, continuous contouring.
- Velocity Profiles: Supports trapezoidal and S-curve acceleration/deceleration.
- Home Return: 13 programmable home return modes with auto-search capability.
- Position/Speed Override: Real-time modification of position and velocity during motion.
- Backlash Compensation: Hardware-based backlash and vibration suppression.
- Emergency Input: Dedicated hardware emergency stop input (NO, short pin 60 & 67).
- Digital I/O: 16 isolated inputs and 16 isolated outputs (2500 V RMS isolation).
- Encoder Feedback: 28-bit up/down counter, 6.55 MHz input rate under 4×AB phase.
- Position Compare & Latch: Hardware position compare and high-speed latch functions.
- Multi-Card Support: Up to 12 PCI-8102 cards can operate simultaneously in one system.
- Security: EEPROM-based user code protection for software/hardware security.
- Software Tools: Bundled with MotionCreatorPro™ for configuration, testing, and debugging.
- API Library: Over 100 thread-safe API functions for C/C++, VB, Delphi, and Linux environments.
- Isolation: All digital I/O channels are optically isolated to 2500 V RMS.
- Compatibility: Works with stepper, AC/DC servo, linear, or rotary motors with pulse-train input.
### 3. Technical Specifications
Motion Control Performance:
- Number of Axes: 2
- Pulse Output Rate: 0.01 pps to 6.55 Mpps
- Encoder Input Rate: 6.55 MHz (4×AB phase, 1 m cable)
- Encoder Counter Resolution: 28-bit
- Positioning Range: ±134,217,727 pulses (28-bit)
- Speed Resolution: 16-bit
- Acceleration Rate: Up to 245 Mpps²
- Counters per Axis: 4
- Comparators per Axis: 5
Electrical & Mechanical:
- Power Supply (PCI slot): +5 VDC ±5%, 900 mA max
- External Power Supply: +24 VDC ±5%, 500 mA max
- External Power Output: +5 VDC ±5%, 500 mA max
- Isolation Voltage: 2500 V RMS
- Dimensions: 120 mm (L) × 100 mm (W)
- Connector: 68-pin HD SCSI-II type
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -20°C to 80°C
- Humidity: 5–85% non-condensing
Materials:
High-quality PCB with industrial-grade components, optically isolated I/O circuitry, and differential line drivers.
### 4. Functionality
Operation Principle:
The PCI-8102 generates high-frequency pulse trains to control servo or stepper motors. It supports both OUT/DIR and CW/CCW pulse modes. The card’s ASIC handles trajectory generation, interpolation, and motion profiles internally, minimizing CPU load.
Supported Motion Modes:
- Single-axis position and velocity control
- Two-axis linear and circular interpolation
- Continuous contouring motion
- Home return and auto-search
- Manual pulser input (handwheel control)
- Simultaneous multi-axis start/stop
- Speed and position override during motion
Applications:
- CNC machinery and precision automation
- Semiconductor and PCB manufacturing equipment
- Robotics and pick-and-place systems
- Inspection and vision alignment platforms
- Laboratory automation and test systems
Compatibility:
- Compatible with stepper, AC/DC servo, and linear motors with pulse-train input.
- Supports Mitsubishi, Yaskawa, and Panasonic servo amplifiers via dedicated terminal boards.
### 5. Components & Accessories
Included Items:
- PCI-8102 motion control card
- ADLINK All-in-One software CD (drivers, MotionCreatorPro™, API libraries)
- User’s Guide and documentation
Optional Terminal Boards:
- DIN-68S-01: General-purpose terminal board with 68-pin SCSI-II connector, DIN-rail mount.
- DIN-68M-J3A0: For Mitsubishi MR-J3A servo amplifiers.
- DIN-68M-J2A0: For Mitsubishi MR-J2S-A servo amplifiers.
- DIN-68Y-SGII0: For Yaskawa Sigma II/III/V servo amplifiers.
- DIN-68P-A40: For Panasonic MINAS A4 servo amplifiers.
- DIN-37D-01: 37-pin D-sub terminal board for additional DI/O expansion.
Cables:
- ACL-10568-1: 68-pin SCSI-VHDCI cable (1 m).
- ACL-10137-1MM: 37-pin D-sub male/male cable (1 m).
### 6. Installation & Setup
System Requirements:
- PCI slot (32-bit, 33 MHz)
- Windows 2000/XP/Vista/7 (32-bit) or Linux (RedHat/Fedora)
- +24 VDC external power supply for isolated I/O
Installation Steps:
1. Power off the PC and install the PCI-8102 in an available PCI slot.
2. Secure the card and connect the 68-pin SCSI cable to the terminal board.
3. Connect motor drivers, encoders, and limit switches per pin assignments.
4. Install drivers from the ADLINK All-in-One CD or download the latest version.
5. Configure card index (0–15) using DIP switch SW1.
6. Use MotionCreatorPro™ to verify connections and test motion functions.
Jumper Settings:
- J8–J11: Select pulse output type (1–2 short = differential line driver, 2–3 short = open collector).
- Default: Differential line driver mode.
Card Index Switch (SW1):
- 4-bit DIP switch for card ID (0–15).
- Supports up to 12 cards in one system.
### 7. Performance & Capabilities
Speed & Precision:
- Pulse output up to 6.55 MHz ensures smooth high-speed motion.
- 28-bit counters provide sub-micron positioning accuracy.
- Real-time interpolation and continuous contouring for complex trajectories.
Efficiency:
- ASIC-based motion kernel offloads CPU processing.
- Supports simultaneous multi-axis operations with synchronized start/stop.
- Thread-safe API functions for multi-threaded applications.
Limitations:
- Maximum of 2 controlled axes per card.
- Requires external +24 VDC for isolated I/O operation.
- Not compatible with non-pulse-type servo interfaces (e.g., analog voltage control).
### 8. Standards & Compliance
- PCI Bus Compliance: PCI Local Bus Specification Rev. 2.2
- Electrical Isolation: 2500 V RMS optical isolation for all digital I/O
- Safety: Hardware emergency stop input
- Environmental: Designed for industrial operating conditions (0–50°C)
- Software Compatibility:
- Windows 2000/XP/Vista/7 (32-bit)
- Linux (RedHat 9, Fedora Core 3–5)
- Programming Environments: VB, VC++, Borland C++, Delphi
- Regulatory Compliance: CE and FCC Class A (industrial use)
### 9. Additional Information
Software Tools:
- MotionCreatorPro™:
- Windows-based configuration and diagnostic utility.
- Provides graphical interface for motion setup, testing, and debugging.
- Displays real-time axis status, I/O states, and motion profiles.
- Supports saving/loading configuration files (8102.ini, 8102MC.ini).
Programming Library:
- Over 100 API functions for motion control, I/O handling, interrupts, and diagnostics.
- Supports C/C++, Visual Basic, and Delphi.
- Linux driver and library support for kernel 2.4.x–2.6.x.
Warranty & Support:
- Warranty Period: 2 years from shipment date.
- Coverage: Free repair for manufacturing defects; excludes misuse or environmental damage.
- Support:
- Email: service@adlinktech.com
- Phone: +886-2-82265877
- Address: 9F, No.166, Jian Yi Road, Chungho City, Taipei 235, Taiwan.
- RMA Procedure: Download and submit RMA form via [www.adlinktech.com](http://www.adlinktech.com).
Maintenance:
- Keep card and connectors free of dust and moisture.
- Verify proper grounding and isolation before operation.
- Use MotionCreatorPro™ for periodic diagnostics and firmware updates.
Documentation:
- User’s Guide (Part No. 50-11136-xxx, Rev. 0.1, Feb 22, 2006).
- Detailed pin assignments, wiring diagrams, and function library references included.
### Summary
The ADLINK PCI-8102 is a high-performance, dual-axis motion control card designed for precision automation applications requiring pulse-train control of servo or stepper motors. With a 6.55 MHz pulse output rate, 28-bit encoder feedback, and advanced interpolation capabilities, it delivers precise, smooth, and synchronized motion. Its ASIC-based architecture ensures real-time performance with minimal CPU load, while the extensive API library and MotionCreatorPro™ software simplify development and integration. The PCI-8102’s robust isolation, emergency stop input, and multi-card scalability make it ideal for industrial automation, robotics, and machine control systems demanding reliability and precision.
-
PCI-8102_Datasheet_en_2.pdf
PDF Catalog
-
PCI-8102_Manual_9.pdf
Manual
- ACLD-9188 - Panel for mounting low pass filter etc.
- ACLD-9137-01 - Direct 37 small screw terminal
- DIN-37D-01 - 37pin D-type panel DIN rail w/o cable
